• Title/Summary/Keyword: Steel pipe

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Corrosion Behavior of Carbon Steel in Diluted Sulfuric Acid based on Seawater

  • Kim, Mun Su;Jeong, Jin-A
    • Corrosion Science and Technology
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    • v.18 no.3
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    • pp.78-85
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    • 2019
  • The International Maritime Organization (IMO) will administer a new 0.5% global sulfur cap on fuel content from 1 January 2020, lowering from the present 3.5% limit. Seawater $SO_x$ (sulfur oxide) scrubbing is especially spray scrubbing and a promising alternative to complying with the IMO regulation. However, the ionization of $SO_2$ (sulfur dioxide) and the $H_2SO_4$ (sulfuric acid) formed from $SO_3$ (sulfur trioxide) is proposed to accelerate corrosion of the internal seawater pipe. Apparently, the corrosion of the scrubber seawater piping system occurs in a severe and frequent manner. Hence, in this study, electrochemical measurement and weight loss of carbon steel (used as seawater pipe in most of the ships) in diluted sulfuric acid solution were investigated to determine corrosion rate, corrosion current density, corrosion potential, electrochemical behavior, and impressed-current density. Accordingly, the corrosion rate of carbon steel sheet in various diluted sulfuric acid solutions was observed to be greater than that in natural seawater, thus suggesting the fundamental data to deal with corrosion problems in scrubber seawater pipe.

Seismic Fragility of Steel Piping System Based on Pipe Size, Coupling Type, and Wall Thickness

  • Ju, Bu Seog;Gupta, Abhinav;Ryu, Yonghee
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1200-1209
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    • 2018
  • In this study, a probabilistic framework of the damage assessment of pipelines subjected to extreme hazard scenario was developed to mitigate the risk and enhance design reliability. Nonlinear 3D finite element models of T-joint systems were developed based on experimental tests with respect to leakage detection of black iron piping systems, and a damage assessment analysis of the vulnerability of their components according to nominal pipe size, coupling type, and wall thickness under seismic wave propagations was performed. The analysis results showed the 2-inch schedule 40 threaded T-joint system to be more fragile than the others with respect to the nominal pipe sizes. As for the coupling types, the data indicated that the probability of failure of the threaded T-joint coupling was significantly higher than that of the grooved type. Finally, the seismic capacity of the schedule 40 wall thickness was weaker than that of schedule 10 in the 4-inch grooved coupling, due to the difference in the prohibition of energy dissipation. Therefore, this assessment can contribute to the damage detection and financial losses due to failure of the joint piping system in a liquid pipeline, prior to the decision-making.

The Structural Performance Evaluation of Steel Pipe Pile Cap with Perfobond Rib Shear Connector (유공강판 전단연결재로 보강된 강관말뚝머리의 구조 성능 평가)

  • Koo, Hyun-Bon;Kim, Young-Ho;Kang, Jae-Yoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6A
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    • pp.843-851
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    • 2008
  • The conventional pile cap reinforcement systems regulated in the design specifications have some restrictions in design and construction such as requirement of shear key, disposition of reinforcing bars and insurance of anchoring length of reinforcements. This study suggests a new type of steel pipe pile cap system with perforated flat bar shear connector as an alternative to the conventional pile cap system for the improvement in structural performance and simplification of construction. And, experimental results of push-out and bending behavior are scribed for the evaluation of structural performance of the new pile cap system and it was compared to the structural behavior of conventional pile cap system.

Study for Rigid and Flexible Pipe Interaction at the Crossing Point of Underground Pipeline Network (지하 매설 교차 관망 내 강.연성관의 상호작용에 관한 연구)

  • Kim, Mi-Seung;Won, Jong-Hwa;Kim, Moon-Kyum;Kim, Jeong-Soo
    • Journal of the Korean Institute of Gas
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    • v.13 no.2
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    • pp.30-35
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    • 2009
  • The result of this research explains an interactive behavior of buried steel pipe located below hume pipe using concept of effective depth and effective length against their intersection angle and burial distance. The cover depth of upper rigid (hume) pipe is 1.0m and depth range of flexible (steel) pipe is 0.5m to 5m from beneath bottom of hume pipe. And one more variable is their intersection angle in this study, it was considered from $0^{\circ}$ to $90^{\circ}$. From the results of this study, the effective depth is proportionally increasing with its intersection angle and decreasing with distance increment between two pipes. Finally, the relationship between effective length and summation of occurred bending stress is defined.

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Study on the Effects of Flows on the Acceleration of the Grooving Corrosion in the ERW Pipe (ERW강관에서 홈부식의 가속화에 미치는 유동의 영향에 관한 연구)

  • Kim, Jae-Seong;Kim, Yong;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.85-91
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    • 2008
  • The grooving corrosion is caused mainly by the different microstructures between the matrix and weld which is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. So lots of researches were carried out already about grooving corrosion mechanism of ERW carbon steel pipe but there is seldom study for water hammer happened by fluid phenomenon and corrosion rate by flow velocity. In this study, the analysis based on hydrodynamic and fracture mechanics was carried out. ANSYS, FLUENT and STAR-CD were used for confirmation of flow phenomenon and stress on the pipe. As the results, fatigue failure is able to be happened by water hammer and grooving corrosion rate is increased cause by turbulent. Grooving corrosion is happened on the pipe, then friction loss of fluid is occurred from corroded part. Erosion can be happened enough in corroded region of microscopic size that wear "V" form. Also pipe is able to be damaged by water hammer effects because of corroded region is general acting as a notch effects. Corrosion depth was more than half of total thickness, it can be damaged from water hammer pressure.

Failure Criteria of a 6-Inch Carbon Steel Pipe Elbow According to Deformation Angle Measurement Positions (변형각의 측정 위치에 따른 6인치 탄소강관엘보의 파괴 기준)

  • Yun, Da Woon;Jeon, Bub Gyu;Chang, Sung Jin;Park, Dong Uk;Kim, Sung Wan
    • Journal of the Earthquake Engineering Society of Korea
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    • v.26 no.1
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    • pp.13-22
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    • 2022
  • This study proposes a low-cycle fatigue life derived from measurement points on pipe elbows, which are components that are vulnerable to seismic load in the interface piping systems of nuclear power plants that use seismic isolation systems. In order to quantitatively define limit states regarding leakage, i.e., actual failure caused by low-cycle fatigue, in-plane cyclic loading tests were performed using a sine wave of constant amplitude. The test specimens consisted of SCH40 6-inch carbon steel pipe elbows and straight pipes, and an image processing method was used to measure the nonlinear behavior of the test specimens. The leakage lines caused by low-cycle fatigue and the low-cycle fatigue curves were compared and analyzed using the relationship between the relative deformation angles, which were measured based on each of the measurement points on the straight pipe, and the moment, which was measured at the center of the pipe elbow. Damage indices based on the combination of ductility and dissipation energy at each measurement point were used to quantitatively express the time at which leakage occurs due to through-wall cracking in the pipe elbow.

A Study on the Safety of TBP(150A) with Forming Analysis and Strength Test (성형해석 및 강도실험을 통한 분기배관(150A)의 안전성에 관한 연구)

  • Lee, Sung-Ho;Kim, Hei-Song
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.7
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    • pp.610-616
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    • 2008
  • For this study, the forming analyses and body strength tests of TBP were performed on the main pipe size 150A(KS D3507, KS D 3576 10S). The branched pipe sizes utilized were 25A, 32A, 40A, 50A, 65A, 80A, 100A and 125A. A general FEM program, ABAQUS, was used as the forming analyses method of TBP. Using the results, the strength of TBP was then tested in order to determine the safety of TBP when the working pressure was applied. The results indicate that TBP may be safely used in water-based fire protection pipe systems in terms of the strength.

Fatigue Characteristic Evaluation in Water Pipe Welds Considering of Welding Residual Stress (용접잔류응력을 고려한 상수도 강관의 피로특성 평가)

  • Choi, Jung-Hun;Song, Weon-Keyu;Koo, Jae-Mean;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.7-10
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    • 2007
  • In case of large steel water pipe, it have been observed that its fracture mostly occurs due to the complicated outside fatigue load on the pipe in the underground. It is also well known that its damage and leakage happen mainly in a weld zone. In this study we evaluated the fatigue characteristics based on size effect and residual stress by comparing the test results on the standard specimen collected from real pipe with those on full scale pipe.

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