• 한국지하수토양환경학회지:지하수토양환경
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• 제10권3호
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• pp.16-23
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• 2005

중금속과 황산이온의 농도가 높은 산성광산배수(AMD)를 배출하는 강원도 정선군에 위치한 삼척탄좌 정암광업소 유출수를 대상으로 제강 슬래그, 우분 및 석회석 등을 활용하여 처리실험을 수행하였다. Batch test와 적용성 시험 결과, 원수 1 L당 15 g의 제강 슬래그, 15 g의 우분 및 500 g의 석회석이 최적의 기질물질 양으로 조사되었다. 이를 기초로 제강 슬래그, 우분과 석회석으로 충진한 SAPS조, 침전조, 산화조 순서로 구성된 처리시스템을 구성하였다. 총 54일간 시행된 실험결과, 원수에 비해 pH의 상승(3.0에서 8.3)과 더불어 61%의 황산염이온 농도가 저감되었다 (1,042 mg/L에서 409 mg/L). 또한, 초기농도 대비 최종 방류수의 중금속 처리효율은 매우 높은 수준으로써 99.9% 이상의 Al, Fe, Zn과 92.6% Mn이 제거되었다. 즉, 제강 슬래그, 우분 및 석회석을 활용하면 산성광산수의 중화와 금속 침전효과를 얻을 수 있음을 확인하였다.

• 한국산업보건학회지
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• 제23권1호
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• pp.35-40
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• 2013

Objectives: Asbestos contents of crushed serpentine rocks and airborne fiber concentrations of workers were determined at two serpentine quarries and a steel mill. Methods: Bulk samples of uncrushed and crushed serpentine rocks were collected and analyzed by PLM and TEM. Airborne asbestos samples were collected from the breathing zone of workers and the vicinity of working area and analyzed by PCM and TEM. Results: Chrysotile was identified with antigorite, lizardite and non-asbestiform actinolite in bulk samples. The arithmetic means of chrysotile contents in crushed serpentines were 0.11, 0.01, 0.42%(W/W) by quarry A, quarry B and a steel mill, respectively. The asbestos concentrations of all personal samples were less than 0.1 f/cc which is the permissible exposure limit of workers in Korea. The arithmetic means of airborne asbestos concentrations were 0.017 f/cc and 0.009 f/cc in personal samples collected from two serpentine quarries. The asbestos concentrations of all personal samples collected from a steel mill were less than LODs by PCM analysis but asbestos was detected in area samples by TEM. By the job tasks of serpentine quarries, crusher/separator operation generated the highest exposure to airborne asbestos. Conclusions: Although chrysotile contents in crushed serpentines of quarries were less the permissible level, the highest exposure of workers in serpentine quarries reached up to 76% of the permissible level of airborne asbestos. There were also possibilities of occupational exposure to airborne asbestos in a steel mill. The present exposure study should encourage further survey and occupational control of quarries producing serpentine or other types of asbestos-bearing rocks.

• 대한토목학회논문집
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• 제38권4호
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• pp.547-553
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• 2018

제철공정에서 물 사용량은 조강 생산량 당 $4.2m^3$/톤으로 많으며 폐수의 성상에 있어서 철, 망간 등 물질을 포함하고 있다. 특히 동남아시아의 일부지역은 다른 지역에 비해 실리카의 농도가 높다. 실리카는 물 재이용을 위한 막 처리과정에서 막 폐색의 주된 요인으로 작용하기 때문에 물 재이용에 있어 제한요소이다. 실리카 농도가 높은 제철폐수의 경우 철 이온과 실리카에 의한 규산제일철 형성에 의한 막 폐색 발생우려가 높다. 본 연구는 두 가지 경우에 대하여 파일럿 테스트를 실시하였다. 제철폐수 처리수의 경우 RO 파일럿 테스트는 플럭스 15.9LMH 및 18.8LMH로 112일 동안 수행하였다. 실험결과 플럭스의 변동 및 차압(TMP, trans membrane pressure)이 크게 나타났으며, 최소 투과율은 78%로 낮아 막 폐색 가능을 확인할 수 있었다. 오탁수 처리수를 이용한 RO 파일럿 테스트는 플럭스 18.8LMH로 46일 동안 수행하였으며, 철 이온 농도는 0.11mg/l으로 폐수 처리수보다 낮았다. 실험결과 철 이온 등의 농도가 낮은 오탁수 처리수는 플럭스 및 TMP의 변동이 작아 RO 막 폐색현상이 폐수 처리수보다 저감됨을 알 수 있었다. 유입수 조건이 실리카, 철 및 망간 농도가 높은 경우 MF 전처리를 통해 RO 막 폐색현상을 저감시킬 수 있었다.

• 대한산업공학회지
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• 제24권4호
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• pp.649-660
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• 1998

Steel making in Mini Mill consists of three major processing stages: molten steel making in an electric arc fuenace, slab casting in a continuous caster, and hot rolling in a finishing mill. Each processing stage has its own lot grouping criterion. However, these criteria in three stages are conflicting with each other. Therefore, delveloping on efficient lot grouping algorithm to enhance the overall productivity of the Mini Mill is an extremely difficult task. The algorithm proposed in this paper is divided into three steps hierarchically: change grouping, cast grouping, and roll grouping. An efficient charge grouping heuristic is developed by exploiting the characteristics of the orders, the processing constraints and the requirements for the downstream stages. In order to maximaize the productivity of the continuous casters, each cast must contain as many charges as possible. Based on the constraint satisfaction problem technique, an efficient cast grouping heuristic is developed. Each roll consists of two casts satisfying the constraints for rolling. The roll grouping problem is formulated as a weighted non-bipartite matching problem, and an optimal roll grouping algorithm is developed. The proposed algorithm is programmed with C language and tested on a SUN Workstation with real data obtained from the H steel works. Through the computational experiment, the algorithm is verified to yield quite satisfactory solutions within a few minutes.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 제3회 압연심포지엄 논문집 압연기술의 미래개척 (Exploitation of Future Rolling Technologies)
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• pp.390-398
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• 1999

The thermomechanical control process(in hot rolling strip mill) was employed to produce 2.25Cr-1Mo steel, which is to be construction material for the steam generator for power plant. Although the Conventional processes has been the primary means of producing the 2.25Cr-1Mo steel, an alternative method was used to meet the specification of ASTM heat treatment for A387-22-Classl using autotempering after coiling in hot rolling strip mill. The microstructures, tensile properties at various temperatures, and creep-rupture properties have been investigated to compare the properties with those of materials produced by the conventional process and to certify the application of the thermomechanical control process to an actual process of manufacturing 2.25-Cr-1Mo steel, this in turn, will reduce the cost of the process. About 14 to 34% glanular bainite (remainder proetectoid ferrite) formed in a coil, and this variety of volume fraction stems from the different cooling rates, which varies with position of the coil after coiling. Tensile testing from room temperature to 700$^{\circ}C$ indicated that strength increases with test temperature showing peaks at around 600$^{\circ}C$. Creep-rupture properties have been being investigated at the temperature of 500$^{\circ}C$ with 27.5, 32kg/$\textrm{mm}^2$ loads and have showed no rupture for over 1000 hours.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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• pp.261-267
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• 2004

Current steel makers are trying to develop new manufacturing process to secure price competition and to improve productivity by testing a various kinds of rolling condition of several kinds of steel at TCM. Accordingly, Reverse Mill operation for Stainless steel is changing to TCM operation and furthermore, even general carbon steel and electric steel plate are requested to be worked at TCM simultaneously. By these changing of rolling condition, it become to be necessary to develop new water-soluble cold rolling oil that has a characteristics to be suitable for various working condition and in this report, we would like to mention lubrication condition to fulfill requested characteristics of each steels and development and applying result of multi-purpose water-soluble cold rolling oil which has such an lubrication property.

• 시멘트 심포지엄
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• 1호
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• pp.50-55
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• 1973

Improvement of grinding efficiency about open circuit grinding mill in cement production was investigated and the results were as follows; 1. Controlled the steel ball by charging ratio. 2. Raised the slot ratio from 3$\%$ to 4.5$\%$

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.403-407
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• 2005

This paper proposes a looperless tension control algorithm which is robust to disturbance and tensional variation in rolling process using SVR(Support Vector Regression). Hot rolling process which is global technology to coil steel after continuous finishing process for welded bars followed by roughing mill process, becomes hot issue. Finishing mill process not only makes it possible to produce ultra thin steel strip(0.8 mm) but enhance the quality of terminals of coil, which increases the productivity due to faster process. Constant tension control between stands in hot rolling process is essential to enhance the quality of steel. Sensorless tension control is under research by some advanced companies to replace the conventional tension control method because in continuous finishing mill process, it is impossible to install the looper used in conventional control system. Simulation results show the effectiveness of the proposed algorithm.

• 한국환경과학회지
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• 제1권1호
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• pp.89-96
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• 1992

In this study , we have investigated leaching characteristics of heavy metals and alkalinity centering around steel mill slags by several extraction methods, for the purpose of risk assessment that exert influence on environment and offer of the foundation data of reuse by slags. Korean standard method, U.S.EPA Extraction Procedure, alkalinity extraction test and 9 step sequential fractionation experiment by Miller et al. were carried out for investigating teachability of steel mill slags. As a result of this experiment, heavy metals were little detected and it was considered that alkalinity does not exert a bad effect around environment in slabs with large particle size. By the result of 9 step fractionation experiment, heavy metal contents in slags were not plentiful, in addition, even comparatively plentiful contended heavy metals, for the most part, were likely to detained or bonded in silica matrix. Therefore, in case of slags with large particle size, it seems that teachability of heavy metals were next to impossible that is existed as a safety condition.

• 대한기계학회논문집A
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• 제27권2호
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• pp.327-333
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• 2003

Most of shape defects in steel strip are originated from the structure of rolling mill itself. For instance, strip crown occurs when the work roll is deformed by the bending moment induced on roll chocks. To get rids of the shape defects, it is necessary to increase the stiffness of rolling mill. The structure change of back-up roll is one of alternative ways to increase the mill stiffness without facility revamping from 4 high mill to 6 high mill. In this research work, the new back-up roll was developed and can be used in any type of 4 high mill to reduce the strip shape defects. The developed back-up roll consists of sleeve, arbor and phase angle adjusting system for arbor. The circumference of arbor is specially machined to adapt the strip width change during rolling. The experimental cold rolling test was done to prove the effectiveness of newly developed back-up roll. The experimental rolling results show that the new back-up roll has more powerful performance in reducing the shape defects than conventional back-up roll. It was also found that the new back-up roll has higher stability for shape control. In addition to, the only sleeve surface needs to be reground and changed in most cases, so that the maintenance cost can be greatly reduced.