• Title/Summary/Keyword: Steel fiber shotcrete

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An Investigation on the Long Term Durability of High-strength Shotcrete Using Field and Combined Deterioration Test (현장실험과 복합열화시험을 통한 고강도 숏크리트의 장기내구성 검토)

  • Ma, Sang-Joon;Choi, Jae-Seok;Ahn, Kyung-Chul;Kim, Sun-Myung;Kim, Dong-Min
    • Journal of the Korean Geotechnical Society
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    • v.22 no.10
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    • pp.77-91
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    • 2006
  • Domestic practices in shotcrete use have developed in many respects even now, but it still has issues about material, construction, quality standard and so on. In overseas, the construction using high strength shotcrete with $39.2{\sim}58.8 MPa$ of compressive strength is becoming common based on the shotcrete technology of high strength and durability. However, domestic shotcrete design strength is low at around 20.6 MPa of compressive strength and a long term durability is also insufficient. In this paper, field tests using high-quality additives and accelerators were performed to obtain the improvement of shotcrete strength and EFNARC standard was used to evaluate the field test results. In addition, deterioration test combined with the freezing-thawing and carbonation was also performed in order to investigate a long-term durability of high-strength shotcrete. As a result of the field test, the promotion ratio of early strength was $90{\sim}97%$ in case of using alkali-free accelerators. And the compressive strength of the shotcrete using Micro-silica fume was $45.2{\sim}55.8MPa$ and flexible strength was $5.01{\sim}6.66MPa$, so the promotion ratio of strength was $37{\sim}79%$ and $17{\sim}61%$ respectively. The promotion effect of strength by silica fine additives ratio of $7.5{\sim}10%$ for cement mass was much superior to the other cases. It was especially examined that using Micro-silica fume reduced deterioration due to mixed steel fiber and improved a long-term durability of shotcrete.

Evaluation of the Mechanical Properties of Field-Cast Shotcrete and Long-Term Durability by Combined Deterioration Test (현장타설 숏크리트의 역학적 성능 평가 및 복합열화시험을 통한 장기내구성 평가)

  • Ma, Sang-Joon;Jang, Phil-Sung;Kim, Dong-Min;Choi, Jae-Seok
    • Journal of the Korea Concrete Institute
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    • v.19 no.1
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    • pp.47-56
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    • 2007
  • Recently, tunnels are increasingly constructed in this country with the increased construction of highways, high-speed railways and subways. Shotcrete is one of the major processes in the tunnel construction. Many problems, however, exist in the current shotcrete practice. The purpose of the study is, therefore, to explore the trobles in the current shotcreting practice, and to develop high-quality silica fume shotcrete. For the purpose of security a long-term durability of shotcrete, this study conducted combined deterioration tests. In this study, a combined deterioration test in consideration of a variety of deterioration factors were proceeded. Especially, micro-silica fume that was used frequently in overseas because of a outstanding strength-promotion effect was applied to combined deterioration test, and a long-term durability of shotcrete was investigated according to additions mixing. As a result of test, the shotcrete mixed Micro-silica fume showed a good deterioration quality compared with the other mixes. And is shows that the Micro-silica fume has an outstanding strength-promotion effect and is effective to secure a long-term durability of shotcrete by means of decreasing a deterioration caused by steel fiber mixed.

Correlations in the Flexural Performance of SFRC Beams and Panels (강섬유보강 숏크리트의 휨 성능평가를 위한 보시편과 패널시편의 상관성 연구)

  • 류종현;한승환;김진철;안태송;이상돈
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.727-732
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    • 2002
  • Steel Fiber Reinforced Shotcrete(SFRS) has been prevalently used in lining to stabilize tunnel structures as temporary or permanent support. In recent, it is one of the major elements of tunnel construction, and so the quality control of SFRC should be clarified to guarantee the safety. The experimental study has been performed to verify the possible correlations in several chracteristics related to quality of SFRC and examine the applicability of round panel test for in field. The test variables were the type and dosage of accelerator, aspect ratio of fiber, and fiber content. The test results such as compressive strength, flexural strength, flexural toughness, and energy absorption capacity, were exmained and analyzed scrutinizingly.

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Investigation of Fiber Distribution in Concrete Batches Discharged from Ready-Mix Truck

  • Sorensen, Christian;Berge, Egil;Nikolaisen, Eirik B.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.4
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    • pp.279-287
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    • 2014
  • This paper presents the findings of an investigation of the fiber content variations in concrete being discharged from a ready-mix truck at the construction site. Concrete samples were extracted from the truck drums at the beginning, middle and end of discharge. Subsequently, fibers in each sample were separated from the concrete, and weighed. Presumably, synthetic macro fibers will float towards the top, i.e. towards the drum opening, of the inclined, revolving truck-drum, while, on the other hand, steel fibers will tend to gravitate towards the lower parts of the mixer drum. Accordingly, the discharge batch, containing synthetic macro fibers, will contain a higher amount of synthetic fibers per unit volume at the start of discharge than the average unit volume fiber content of the mix, and the content will gradually decrease further down the batch. The discharge batch of steel fiber concrete will contain fewer fibers per unit volume at the start of discharge than the average unit volume fiber content of the mix, and the content should gradually increase further down the batch. The correctness of the foregoing is partly confirmed. A certain percentage of the truck loads did not comply with the proposed requirements, mainly steel fiber reinforced batches, indicating the necessity of a code or guideline amendment. A change in the Norwegian shotcrete directive was made in 2011, based upon experimental research work (2010), which, in combination with the subsequent University of Life Sciences report (2012), constitutes the foundation of this article.

Numerical Analysis on the Crack Control of Concrete Lining Reinforced by Composite Fibers (복합섬유보강 콘크리트 라이닝 부재의 균열제어를 위한 수치해석적 연구)

  • Yang, Woo-Shik
    • Journal of the Korean Geosynthetics Society
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    • v.9 no.2
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    • pp.41-50
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    • 2010
  • The concrete lining of a tunnel constructed by NATM used to be regarded as facing material which does not support any load from the surrounding ground. But the recent appraisal of the decrepit tunnels revealed that rockbolts and shotcrete deteriorate with time resulting in loss of supporting capability. Consequently, concrete lining has to support part of the load which used to be supported by rockbolts and shotcrete, and thus should be regarded as the final supporting structure in a tunnel. One of the common, and perhaps the most serious problem in concrete lining is the longitudinal cracks taking place at the tunnel crown. The longitudinal cracks, mostly related to the construction procedures, can be developed by many reasons such as the lack of thickness, wrong materials, bad curing environment, and excessive external forces. Many efforts has been made to control and suppress these cracks but efficient and economic way is yet to be found. For efficient crack control in concrete lining, reinforcement by composite fibers, which is the mixture of steel fiber and nylon fiber, is suggested in this study.

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A Study on the Support System of Large Caverns Under High Initial Stress (과지압 하에 있는 대규모 지하공동의 지보 시스템에 관한 연구)

  • 박연준;유광호;최영태;김재용
    • Tunnel and Underground Space
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    • v.14 no.2
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    • pp.154-166
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    • 2004
  • A numerical stability analysis was conducted on the large oil storage caverns excavated in a rock mass under high initial horizonal stress. The behaviors of the surrounding rock mass, rockbolts, and shotcrete were analyzedr and stability of the support members were assessed. For a proper support system design, the effect of the modelling technique, cavern shape and rockbolt length on the stability of the cavern was investigated. Results show that installation timing of supports and the change in cavern shape due to stepwise excavation affect the stress induced in support members. Also found was desperate need for a numerical technique which can properly reflect the behavior of the steel fiber reinforced shotcrete.

Setting Time, Strength and Rebound Rate of Shotcrete according In Accelerators (급결제에 따른 숏크리트의 응결, 강도 및 리바운드율)

  • Lee Seong-Haeng;Kim Yong-Ha;Hahm Hyung-Gil;Kim Kwan-Jin
    • Journal of the Korea Concrete Institute
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    • v.17 no.3 s.87
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    • pp.427-434
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    • 2005
  • An experimental investigation was carried out in order to verify the compressive strength, flexural strength, equivalent bending strength, rebound rate of shotcrete according to silicate accelerator, aluminate accelerator, cement mineral accelerator respectively and to especially evaluate the performance of shotcrete using cement mineral accelerator for high quality. The test result of compressive strength was showed that all accelerators were satisfied the required test value for each age, for the requirement of having the $75\%$ or higher compressive strength ratio to plain concretes at 28 days, cement mineral accelerator with $87\%$ compressive strength ratio was only satisfied. In flexural strength test, cement mineral accelerator was satisfied the flexural strength requirement in steel fiber reinforced shotcrete for each age. Aluminate type was conformed to the requirement for 28 days, but not at 1 day, silicate type was failed to satisfy standard requirement. Rebound rate was measured between $11{\~}19\%$ and cement mineral accelerator was showed comparatively lower rebound rate. Based on the test results, cement mineral accelerator exhibited excellent strength improvement and lower rebound rate compared to the conventional accelerator, its result is showed the possibility of making high performance shotcrete.

An Experimental Study on the Silica Fume and Steel Fiber Reinforced Shotcrete (실리카흄 및 강섬유보강 숏크리트의 실험적 연구)

  • 오병환;박칠림;백신원;장성욱
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.10a
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    • pp.119-124
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    • 1992
  • 최근들어 고속도로, 고속철도,지하철 등의 건설이 급격히 증가함에 따라 터널의 건설이 늘어나고 있다. 이러한 터널등의 건설에서 필수적으로 따르는 것이 숏크리트의 시공이며 이러한 숏크리트의 시공은 앞으로 더욱 증가할 추세에 있다. 그러나 숏크리트의 광범위한 시공에도 불구하고 현재 여러 가지 문제점을 내포하고 있는 것이 사실이다. 따라서 본 연구에서는 우리나라 현행 숏크리트의 현황과 문제점을 도출하여 성능개선을 위한 최적 배합을 도출하고 고품질의 숏크리트 시공을 위하여 실리카퓸 숏크리트의 개발 및 적용과 인성(Toughness)과 연성(Ductility)을 대폭 증가시키고 시공속도를 빠르게 하여 안전성과 함께 경제성을 확보할 수 있는 강섬유보강 숏크리트의 개발 및 적용에 대한 연구를 집중적을 수행하였다. 본 연구로부터 숏크리트의 최적 배합을 도출하였고 강도와 내구성을 함께 증가시키고 리바운드율을 대폭 감소시킬 수 있는 실리카퓸 숏크리트를 개발하였다. 또한 wiremesh를 대체할 수 있는 강섬유보강 숏크리트를 개발하여 실내시험 및 현장 적용성 시험을 수행하였다.

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Evaluation of tensile properties of SFRC for TBM tunnel segment (TBM 터널 세그먼트용 강섬유보강 콘크리트의 인장특성 평가)

  • Moon, Do-Young;Chang, Soo-Ho;Bae, Gyu-Jin;Lee, Gyu-Pil
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.3
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    • pp.247-260
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    • 2012
  • In order to reduce the amount of steel reinforcements in TBM tunnel segments, the use of Steel Fiber Reinforced Concrete(SFRC) is being tried. The steel fibers with higher aspect ratio than that used in tunnel shotcrete are preferred to compensate the deficiency in tensile strength of the segments. In this study, the tensile properties of SFRC with aspect ratio of steel fibers equal to 80 were evaluated through flexural test and Double Punch Test. In the results of flexural test, flexural strengths of the SFRC were increased about 30%~150% thanks to bond of steel fibers used to concrete and could be properly predicted by the equation proposed by Oh(2008). There was a great difference in the estimated direct tensile strengths of the SFRC by the equations presented in ACI and RILEM. It was found that the Double Punch Test could be suitable methodology to estimate the direct tensile strength presented in RILEM of the SFRC.

Slope Behavior Analysis Using the Measurement of GFRP Underground Displacement (GFRP 록볼트 계측을 통한 사면 거동 분석)

  • Jin, Ji-Huan;Lim, Hyun-Taek;Bibek, Tamang;Chang, Suk-Hyun;Kim, Yong-Seong
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.4
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    • pp.11-19
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    • 2018
  • Although many researches related to monitoring and automatic measuring devices for early warning system during slope failure have been carried out in Korea and aboard, most of the researches have installed measuring devices on the slope surface, and there are only few researches about warning systems that can detect and warn before slope failure and disaster occurs. In this study, slope failure simulation experiment was performed by attaching sensors to rock bolts, and initial slope behavior characteristics during slope failure were analyzed. Also, the experiment results were compared and reviewed with varied slope conditions, i.e. shotcrete slope and natural slope, and varied material conditions, i.e. GFRP and steel rock bolt. This study can be used as a basic data in development of warning and alarm system for early evacuation through early detection and warning before slope failure occurs in steep slopes and slope failure vulnerable areas.