• Title/Summary/Keyword: Steel electrode

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Electrochemical Properties of Platinized Counter Electrode on based Stainless Steel Sheet for Dye-Sensitized Solar Cells (SUS 기판을 이용한 염료감응형 태양전지용 백금 상대전극의 전기화학적 특성)

  • Park, Kyung-Hee;Kim, Tae-Young;Back, Hyung-Ryul;Gu, Hal-Bon;Kim, Seung-Jai;Cho, Sung-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.262-263
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    • 2005
  • Pt counter electrode based on flexible metal for dye-sensitized solar cells(DSCs) has been investigated. Photovoltaic structures on lightweight substrates have several advantages over the heavy glass-based structures in both terrestrial and space applications. Cyclic voltammetry and impedance spectroscopy were used to investigate electrochemical properties of Pt counter electrode both FTO glass and SUS sheet substrate. The DSCs composed of the counter electrode based on a stainless steel substrate has obtained conversion efficiencies comparable to that based on the conducting glass. The counter electrode based on the stainless steel substrate has the merit of improving the fill factor and conversion efficiency of the DSCs by reducing its internal resistance.

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Utilization of Waste Aluminium Foil as a Sacrificial Electrode for the Treatment of Wastewater

  • Perumalsamy, Rajagopal;Kumaran, Chithra;Rajamanickam, Vaishali
    • Journal of Electrochemical Science and Technology
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    • v.12 no.1
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    • pp.92-100
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    • 2021
  • In this study, the use of waste food grade aluminium foil and mild steel as a sacrificial electrode in an electrocoagulation system was developed to remove reactive red 111 from wastewater. The effect of different parameters like pH, current density, electrode material, and different electrode configurations was investigated. Optimum operating conditions for maximum COD removal were determined as, 6 mA/㎠ current density and 30 min at 5 pH for aluminium foil and 7 pH for mild steel. Maximum COD reduction obtained at optimum conditions using monopolar 4 electrodes, monopolar 2 electrodes and bipolar electrode configuration were 96.5%, 89.3%, and 90.2% for Mild steel as a sacrificial electrode and 92.1%, 84.2%, and 88.6% for aluminium foil as a sacrificial electrode. The consumption of electrode and energy for both the electrodes of different configurations were calculated and compared. Using batch experimental data, a continuous-flow reactor was developed. Sludge analysis using Fourier Transform Infra-Red Spectroscopy (FTIR) analysis was done. Different adsorption kinetic models and isotherms were developed and it was found that pseudo second-order model and Langmuir isotherm fit best with the experimental data obtained.

Probing of Steel Bar Location inside Concrete using Multi-electrode Array (다전극 배열을 이용한 콘크리트 매립 철근의 위치탐사)

  • 이형우;임홍철
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.11a
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    • pp.663-666
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    • 2003
  • Using numerical analysis modeling of Multi-electrode Array that could be applied to the corrosion state measurement of a reinforcing steel bar in concrete, the steel bar location inside concrete can be probed by the investigation of the change of the measured impedance from concrete surface determined by the electrical impedance of interface between the steel bar and concrete, the electrical resistivity of concrete, the array of electrodes and the relative location and diameter of the steel bar.

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Electric Resistance Double Spot Welding Process of Dissimilar Metal Plates of Steel and Aluminum by Using Heating Dies (가열금형을 사용하는 강철과 알루미늄 이종금속판재의 전기저항 이중스폿용접)

  • Kim, T.H.;Sun, Xiaoguang;Jin, I.T.
    • Transactions of Materials Processing
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    • v.27 no.1
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    • pp.37-47
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    • 2018
  • In this paper, a double spot welding process, utilizing electric resistance heating dies, is suggested for the spot welding of dissimilar metal plates for drawing and concurrent spot welding. This double welding process has two heating methods for the fusion welding at the interfacial zone between steel and aluminum plates, such as heating method by thermal conduction of electric resistance by welding current induced to heating dies, and heating method by electric resistance between contacted surfaces of two plates by welding current induced to copper electrode. This double welding process has welding variables such as each current induced in heating dies and in copper electrode, outer diameters of heating dies, and edge shape of copper electrode. Experiments for current conditions in welding process should be demanded in order to get successful welding strength. It was known that the welding strength could be reached to the value demanded on industry fields under such welding conditions as heating dies of outer ring dia.12mm contacted on steel plate, as heating dies of outer ring dia. 14mm contacted on aluminum plate, and as copper electrode of dia. 6.0mm, and as 3 times continuous heating method by $1^{st}$ current of 11 kA(9cycle), $2^{nd}$ current 11 kA(60cycle), $3^{rd}$ current 7 kA(60cycle) applied in steel heating dies and copper electrodes, flat edge of copper electrode, for double spot welding process of dissimilar metal plates of steel and aluminum of 1.0 mm thickness.

Influence on Metal Removal Rate by Material and Size Difference of the Electrode (전극의 재료와 크기가 방전가공량에 미치는 영향)

  • 김희중
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.809-815
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    • 1998
  • This study has been performed to investigate MRR(metal removal rate) surface roughness with various pulse-on duration using the copper and graphite electrode according to the electrode size on the heat treated STD 11 which is extensively used for metallic molding steel in the EDM. The results obtained are as follow ;a)MRR increases a lot when pulse-on duration is 100 $\mu{s}$ or less but MRR has little difference with pulse-on duration of 100 $\mu{s}$ or more b) According to the increase of Pulse-on duration the large the electrode size the more MRR c) Safe discharge is needed to make maximum of MRR and the metallic organization must be complicated for discharge induction. d) Actual machining time is longer than theoretical machining time at the short pulse-on duration because of skin effect of current. e) Graphite electrode needs the larger electric discharge energy than copper electrode to remove remained chips completely.

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A Study on the Resistance Spot Welding of Aluminum Alloy (I) (알루미늄 합금의 저항점 용접에 관한 연구 ( I ))

  • 김상필;홍태민;장희석
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.127-140
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    • 1994
  • Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. In the resistance spot welding processes the size of molten nugget is a criterion to assess weld quality. Many research have founded on measuring weld nugget size at the same time monitoring welding process parameters such as dynamic resistance and electrode movement. With increasing demand of energy saving, many efforts were made to employ aluminum alloys that are lighter than steel and have relatively equivalent strength to steel in the automobile industry. In this paper, spot weldability of aluminum alloys for various welding conditions were examined by series of experiments. One of the 6000 series (Mg-Si) aluminum alloy, 6383-T4 was chosen, which is currently considered as a substitute for the galvanized steel. Dynamic resistance, electrode movement and corresponding nugget size were observed and compared to the case of steel. Finally, resistance spot welding of dissimilar material (galvanized steel-aluminum alloy) was attempted.

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Die-singing Electrical Discharge Machining of Cold Die Alloy Steel with Dielectric Fluid Djection System (방전유 분사시스템에 의한 냉간금형용 합금강의 형조방전가공)

  • 우정윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.473-477
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    • 2000
  • The experimental study of die-sinking electrical discharge machining(EDM) was conducted for Cold Die Alloy Steel of SKD-11 with rotary electrode according to the peak current of 11A, 15A and 19A, and the duty factor of 0.24, 0.45. dielectric fluid flow through the electrode inside according to the change of electrode internal diameter during the EDM working. Material removal rate(MRR) was increased with flushing & rotation of electrode at the condition for the peak current of 15A, 19a but the MRR is decreased at the flushing only. The more surface roughness was obtained for the case of the flushing & rotation under the peak current of 19A.

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Investigation of the steel rebar corrosion using embeddable solid state reference electrode in marine environments (해양 환경에서 매립형 고체 기준 전극을 사용한 철근 부식 조사)

  • Subbiah, Karthick;Park, TaeJoon;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.57-58
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    • 2022
  • Reinforced concrete (RC) structures play a significant role in the construction industries. An embeddable solid-state reference electrode (ESSRE) was used to evaluate the corrosion status of steel rebar in the concrete of various cover thicknesses that exposed to the maritime environment (3.5 % NaCl) in this study. From the open circuit potential measurement (OCP), the passive state, the corrosion uncertainty, and the 90% probability of corrosion state of the steel rebars in the concrete were monitored by ESSRE. From the electrochemical impedance spectroscopy (EIS) method, severe corrosion was observed at the exposure period of 1510, 1847, 2350, and 3020 h for C10, C15, C20, and C30 concrete, respectively. The results confirm that the ESSRE can be useful to identify the corrosion occurrence and severe corrosion of steel rebar embedded in different cover depth concrete structures.

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A Study on Graphite Electrode Wear in Sink EDM of HP1MA Steel (HP1MA 강의 형조 방전가공에서 흑연 전극 마모에 관한 연구)

  • Oh, Young-Jin;Jeong, Hyeon-Je;Kim, Su-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.35-42
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    • 2020
  • In discharge machining, material is removed by electrical discharge between the electrode and the workpiece. An important consideration in EDM is that the wear of the electrodes decreases the final precision of the workpiece. The edge wear of the electrodes proceeds very quickly because sparks occur more frequently at the edges with high local electrical strength. In this study, mold steel was discharged with a wedge-shaped graphite electrode to measure the edge wear of the electrode according to the depth. The electrode edge wear increased with depth during EDM and a wear model was developed. The model predicted that the edge wear can be reduced by approximately 70% using two electrodes instead of a single electrode. The model was supported by the experimental comparison of the dual electrode method and the single electrode method.