• 한국정밀공학회지
• /
• 제8권3호
• /
• pp.44-54
• /
• 1991

A Study was made on falnk wear in carbide tools in turning SUS304 steel. When an austenitic stainless steel (SUS304 steel) is cut with the tool, saw-toothed chip are produced. It is found that machining SUS304 steel would make a tool worn fast. For increasing productivity, tool wear has to be predicted and controlled. An amended cutting geometry consisting of a negative rake angle ($-6^{\circ}$ ) and a high clearance angle ($-17^{\circ}$ ) is proposed for decreasing carbide tool wear (flank) in the machining of SUS304 steel. The amended cutting geometry is found to make the flank wear lower than a general cutting geometry (rake angle $6^{\circ}$ , clearance angle $5^{\circ}$). The effects of the three cutting variables (cutting speed, feed, tool radius) on the flank wear analyzed by fiting a simple first-order model containing interaction terms to each flank wear parameter by means of regression analysis and the predicted from first-order regression analysis model equation of flank wear.

• 대한기계학회논문집A
• /
• 제20권1호
• /
• pp.222-231
• /
• 1996

Temperature distribution on the flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junciton imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with igh speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

• Journal of Advanced Marine Engineering and Technology
• /
• 제19권1호
• /
• pp.45-53
• /
• 1995

Temperature distribution on flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junction imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with high speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

• 한국정밀공학회지
• /
• 제12권10호
• /
• pp.102-112
• /
• 1995

Temperature distribution on the rake face and flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junction imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on both the rake face and flank face of cutting tool with high speed steel. The analytical results show that the temperature on the top flank face of a tool is higher than it on the top rake face of the tool because of the difference of the friction velocity on each face of the tool.

• Tribology and Lubricants
• /
• 제11권5호
• /
• pp.78-86
• /
• 1995

The silicon nitride based ceramic cutting tool materials have been fabricated by gas pressure sintering (GPS) or hot pressing (HP). Their mechanical properties were measured and the effect of the fabrication variables on the properties were examined. Also, effect of adding TiN or TiC particulates on the mechanical properties of the silicon nitride ceramics were investigated. Ceramic cutting tools (ISO 120408) were made of the sintered bodies. Cutting performance test were performed on either conventional or NC lathe. The workpieces were grey cast iron, hardened alloy steel (AISI 4140, HRc>60) and Ni-based superalloy (Inconel 718). The results showed that fabrication variables, namely, sintering temperature and time, exerted a strong influence on the microstincture and mechanical properties of the sintered body, which, however, did not make much difference in wear resistance of the tools. High hardness of the tool containing TiC particulates exhibited good cutting performance. Extensive crater wear was observed on both monolithic and TiN-containing silicon nitride tools after cutting the hardened alloy steel. Inconel 718 was extremely difficult to cut by the current cutting tools.

• 한국생산제조학회지
• /
• 제9권1호
• /
• pp.24-29
• /
• 2000

This paper is experimental study of machining characteristics about martensitic heat resisting steel STR11. Machining characteristics are different according to internal quality(chemical compositions, microscopic structure and nonmetallic inclusion) mechanical properties(tensile strength value impact value and hardness) and dynamic cutting force. Following are the results : 1. In analyzing internal quality test materials have typical martensite structure and a minute needle-shaped structure. 2. Tensile strength and reduction of area and hardness are larger. But values of elongation and impact values are smaller. Fracture surface of tensile specimen is ductile. 3, Cutting force is decreasing with cutting speed increasing 4. Cutting force is increasing with feed speed increasing.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2008년도 추계학술대회A
• /
• pp.1010-1015
• /
• 2008

The rapid wear rate of cutting tools due to high cutting temperature is a critical problem to be solved in machining of hardened steel. Application of cutting fluid influences the performance of machining because of its lubrication and cooling actions. But, the environmental concerns call for the reduced use of cutting fluids in machining operations. Near-dry machining such as minimum quantity lubrication is regarded as one of the solutions to this difficulty. In the present work, cutting fluid was applied as a high velocity jet at the machining zone continuously at an extreme low rate using a fluid application system developed namely Electro Static Lubrication (ESL) during drilling of hardened steel. The performance of ESL has been compared with that of dry and MQL (minimum quantity lubrication) machining.

• 동력기계공학회지
• /
• 제11권3호
• /
• pp.47-52
• /
• 2007

Punching, blanking, trimming and slitting are widely used in shearing processes in sheet metal forming of automotive parts. In this paper the effects of clearance, cutting angle and tool sharpness on the formation of burr were investigated by experimental method in shearing processes of steel sheets, SPCEN and SPRC35E. The amount of burr and the shapes of burr were different between two kinds of steel sheets. It has been shown that the cutting angle of the shearing blade had no effects on the height of burr when the clearance was below the 10% of the steel sheet thickness, and also that the height and shape of burr were not affected by the cutting angle when the wear of shearing blade was below the 10% of the steel sheet thickness. It was known that there had been existing the critical clearance of 10 to 15% for the tested steel sheet, SPCEN and SPRC35E.

• 화약ㆍ발파
• /
• 제36권1호
• /
• pp.1-11
• /
• 2018

본 연구에서는 수중성형폭약 장치의 성능을 평가하기 위하여 수치해석 및 강재관입 실험을 하였다. 수중성형폭약 장치설계를 위한 인자는 챔버종류, stand-off, 와이어 장착의 각 3수준으로 강건설계를 적용하여 인자별 기여도 분석을 하였다. 관입성능에 대한 기여도 분석결과 스탠드오프에 의한 영향이 가장 컸고 챔버 종류, 와이어 장착 순으로 나타났다. 최종적으로 25m 이상 수심에서 수중성형폭약 장치 적용에 따른 강관 관입 검증실험 및 수치해석을 하였고, 그 결과로서 실험 및 수치해석 모두 유사한 결과를 보였다. 본 연구를 통해 고심도 수중에서의 강재 절단을 위한 수중성형폭약 장치의 실현성을 확인하였다.

• 한국생산제조학회지
• /
• 제4권2호
• /
• pp.46-53
• /
• 1995

In this study, Wear of a ceramic cutting tool for hardened STD11 steel was investigated. Under the finish machining condition. DOC notch wear of a ceramic cutting tool was mostly occurred earlier than flank and crater wear were proceeded. The relations of DOC notch wear, which was characteristically produced at the beginning of cutting. to cutting speed, feed, depth of cut, and nose radius of a ceramic cutting tool were examined. Effective approach angle, which is a function of cutting conditions, and boundary area were suggested, and then the influence of those was investigated, The following conclusions were obtained: (1)as cutting speed was increasing. DOC notch wear was decreasing (2) the cutting condition that magnitude of slendermess ratio was made small, was favorable for DOC notch wear, (3) as depth of cut was smaller, the influence of feed on DOC notch wear was also smaller, (4) DOC notch wear was mainly influenced by effective approach angle, but by boundary area in the range of low feed.