• Title/Summary/Keyword: Steel bars

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Microstructure and Mechanical Properties of 600 MPa-Grade Seismic Resistant Reinforced Steel Bars Fabricated by a Pilot Plant (Pilot Plant를 이용한 600 MPa급 내진용 철근들의 제조, 미세조직과 기계적 특성 비교)

  • Hong, Tae-Woon;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.29 no.6
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    • pp.349-355
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    • 2019
  • This study deals with the microstructure and tensile properties of 600 MPa-grade seismic reinforced steel bars fabricated by a pilot plant. The steel bar specimens are composed of a fully ferrite-pearlite structure because they were air-cooled after hot-rolling. The volume fraction and interlamellar spacing of the pearlite and the ferrite grain size decrease from the center region to the surface region because the surface region is more rapidly cooled than the center region. The A steel bar specimenwith a relatively high carbon content generally has a higher pearlite volume fraction and interlamellar spacing of pearlite and a finer ferrite grain size because increasing the carbon content promotes the formation of pearlite. As a result, the A steel bar specimen has a higher hardness than the B steel bar in all the regions. The hardness shows a tendency to decrease from the center region to the surface region due to the decreased pearlite volume fraction. On the other hand, the tensile-to-yield strength ratio and the tensile strength of the A steel bar specimen are higher than those of the B steel bar with a relatively low carbon content because a higher pearlite volume fraction enhances work hardening. In addition, the B steel bar specimen has higher uniform and total elongations because a lower pearlite volume fraction facilitates plastic deformation caused by dislocation slip.

Web-shear strength of steel-concrete composite beams with prestressed wide flange and hollowed steel webs: Experimental and practical approach

  • Han, Sun-Jin;Kim, Jae Hyun;Choi, Seung-Ho;Heo, Inwook;Kim, Kang Su
    • Structural Engineering and Mechanics
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    • v.84 no.3
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    • pp.311-321
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    • 2022
  • In the buildings with long spans and high floors, such as logistics warehouses and semiconductor factories, it is difficult to install supporting posts under beams during construction. Therefore, the size of structural members becomes larger inevitably, resulting in a significant increase in construction costs. Accordingly, a prestressed hybrid wide flange (PHWF) beam with hollowed steel webs was developed, which can reduce construction costs by making multiple openings in the web of the steel member embedded in concrete. However, since multiple openings exist and prestress is introduced only into the bottom flange concrete, it is necessary to identify the shear resistance mechanism of the PHWF beam. This study presents experimental shear tests of PHWF beams with hollowed steel webs. Four PHWF beams with cast-in-place (CIP) concrete were fabricated, with key variables being the width and spacing of the steel webs embedded in the concrete and the presence of shear reinforcing bars, and web-shear tests were conducted. The shear behavior of the PHWF beam, including crack patterns, strain behavior of steel webs, and composite action between the prestressed bottom flange and CIP concrete, were measured and analyzed comprehensively. The test results showed that the steel web resists external shear forces through shear deformation when its width is sufficiently large, but as its width decreased, it exerted its shear contribution through normal deformation in a manner similar to that of shear reinforcing bars. In addition, it was found that stirrups placed on the cross section where the steel web does not exist contribute to improving the shear strength and deformation capacity of the member. Based on the shear behavior of the specimens, a straightforward calculation method was proposed to estimate the web-shear strength of PHWF beams with CIP concrete, and it provided a good estimation of the shear strength of PHWF beams, more accurate than the existing code equations.

Developing an Automatic System for Making a Placing Drawing and Quantity taking-off Cut and Bent Re Bar with Work Zone Information (설치 위치 정보를 포함한 배근시공상세도 작성 및 가공철근 자동 물량산출 시스템 개발)

  • Park, Hyeon-Yong;Lee, Seung-Hyun;Kang, Tai-Kyoung;Lee, Yoo-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.2
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    • pp.63-70
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    • 2008
  • Reinforcing steel work plays an important role in terms of its structural performance or weight of construction cost for reinforced concrete structures. Precise estimation of re-bar quantity gives a basis for managing the reinforcing steel work effectively. However, the estimation process is still performed ineffectively based upon the expert's experience or manpower in spite of the advanced technology or improvement efforts. Therefore, the purpose of this research is to develop a prototype system for taking-off the quantity of reinforcing steel bars quickly and accurately in an order consistent with the specific members identified on the drawings. An estimate algorithm considering the connection, settlement and coating thickness of re-bars was suggested regarding to their replacement conditions which places more emphasis on constructibility. Also, this system produces the shop drawings automatically with the calculation results with work zone information.

Mechanical Properties of Dissimilar Friction Welded Steel Bars in Relation to Post Weld Heat Treatment (이종 마찰용접 강봉재의 후열처리에 따른 기계적 특성)

  • Kong Yu-Sik;Kim Seon-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.402-408
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    • 2006
  • Dissimilar friction welding were produced using 15(mm) diameter solid bar in chrome molybedenum steel(KS SCM440) to carbon steel(KS S45C) to investigate their mechanical properties. The main friction welding parameters were selected to endure good quality welds on the basis of visual examination, tensile tests, Vickers hardness surveys of the bond of area and H.A.Z and microstructure investigations. The specimens were tested as-welded and post-weld heat treated(PWHT). The tensile strength of the friction welded steel bars was increased up to 100% of the S45C base metal under the condition of all heating time. Optimal welding conditions were n=2,000(rpm), $P_1=60(MPa),\;P_2=100(MPa),\;t_1=4(s),\;t_2=5(s)$ when the total upset length is 5.4 and 5.7(mm), respectively. The peak of hardness distribution of the friction welded joints can be eliminated by PWHT. Two different kinds of materials are strongly mixed to show a well-combined structure of macro-particles without any molten material and particle growth or any defects.

Behavior of tension lap spliced sustainable concrete flexural members

  • Al-Azzawi, Adel A.;Daud, Raid A.;Daud, Sultan A.
    • Advances in concrete construction
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    • v.9 no.1
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    • pp.83-92
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    • 2020
  • The use of spliced reinforcing bars in sustainable concrete members to manage inadequate bars length is a common practical issue which is may be due to some limitations. The lap splicing means two bars overlapped in parallel with specified length called the splice length in order to provide the required bond between the two bars. The bond between sustainable concrete and spliced steel bars is another important issue. The normal strength sustainable concrete specimens of sizes 1700×150×150 mm with tension reinforcement lap spliced were selected according to testing device length limitations. These members were designed to fail in flexure in order to investigate the lap spliced tension bars effect. The selected lap spliced tension bars were of 10 mm size with smooth and deformed surfaces in order to investigate the surface nature accompanied with the splice nature. The sustainable concrete mechanical properties and mix workability were also studied. This study reveals that the effect of number of spliced bars on the response of beams reinforced with smooth bars is found to be more obvious than deformed one. Finite element modeling in three dimensions was carried out for the tested beams using ABAQUS software. A parametric study is carried out using finite elements on considering the following parameters, concrete compressive strength, load type and opening in cross section (hollow section) for weight reduction purposes.The laboratory and numerical results show good agreements in terms of ultimate load and deflection with an average difference of 10% and 15% in ultimate load and deflection respectively.

Effectiveness of Calcium Nitrite in Retarding Corrosion of Steel in Concrete

  • Abosrra, L.;Youseffi, M.;Ashour, A.F.
    • International Journal of Concrete Structures and Materials
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    • v.5 no.1
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    • pp.65-73
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    • 2011
  • Corrosion of steel bars embedded in concrete admixed with 0%, 2% and 4% calcium nitrite (CN), having compressive strengths of 20 and 46 MPa was investigated. Reinforced concrete specimens were immersed in 3% NaCl solutions for 1, 7 and 15 days where 0.4A external current was applied to accelerate the chemical reactions. Corrosion rate was measured by retrieving electrochemical data via potentiodynamic polarization technique. Pull-out tests of reinforced concrete specimens were then conducted to assess the corroded steel-concrete bond characteristics. Experimental results showed that corrosion rate of steel bars and steel-concrete bond strength were dependent on concrete strength, amount of CN added and accelerated corrosion period. As concrete strength increased from 20 to 46 MPa, corrosion rate of embedded steel decreased. The addition of 2% CN to concrete of 20 MPa was not effective in retarding corrosion of steel at long time of exposure. However, the combination of higher strength concrete and 2% or 4% CN appear to be a desirable approach to reduce the effect of chloride-induced corrosion of steel reinforcement. After 1 day of corrosion acceleration, specimens without CN showed higher bond strength in both concrete mixes than those with CN. After 7 and 15 days of exposure, the higher concentration of CN, the higher bond strength in both concrete mixes achieved, except for the concrete specimen of 20 MPa compressive strength with 2% CN that recorded the highest deterioration in bond strength at 15 days of exposure.

A new base plate system using deformed reinforcing bars for concrete filled tubular column

  • Park, Yong-Myung;Hwang, Won-Sup;Yoon, Tae-Yang;Hwang, Min-Oh
    • Steel and Composite Structures
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    • v.5 no.5
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    • pp.375-394
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    • 2005
  • An experimental study was conducted to develop a new base plate anchorage system for concrete filled tubular column under an axial load and a moment. The column was connected to a concrete foundation using ordinary deformed reinforcing bars that are installed at the inside and outside of the column. In order to investigate the moment resisting capacity of the system, horizontal cyclic loads are applied until the ultimate condition is reached with the axial load held constant. To derive a design method for moment resisting capacity, the reinforced concrete section approach was investigated with the assumption of strain compatibility. The results by this approach agreeded well with those of experiments when the bearing pressure of confined concrete and tangent modulus of steel bars are assumed appropriately. Also, it was found that the column interaction curve can be used to predict the yield strength of the base plate system.

Experimental and numerical analysis of the punching behavior of RC isolated footings

  • Walid, Mansour;Sabry, Fayed;Ali, Basha
    • Steel and Composite Structures
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    • v.45 no.5
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    • pp.665-682
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    • 2022
  • In the current study, punching behavior of Reinforced concrete (RC) isolated footings was experimentally and numerically investigated. The experimental program consisted of four half-scale RC isolated footing specimens. The test matrix was proposed to show effect of footing area, reinforcement mesh ratio, adding internal longitudinal reinforcement bars and stirrups on the punching response of RC isolated footings. Footings area varied from 1200×1200 mm2 to 1500×1500 mm2 while the mesh reinforcement ratio was in the range from 0.36 to 0.45%. On the other hand, a 3D non-linear finite element model was constructed using ABAQUS/standard program and verified against the experimental program. The numerical results agreed well with the experimental records. The validated numerical model was used to study effect of concrete compressive strength; longitudinal reinforcement bars ratio and stirrups concentration along one or two directions on the ultimate load, deflection, stiffness and failure patterns of RC isolated footings. Results concluded that adding longitudinal reinforcement bars did not significantly affect the punching response of RC isolated footings even high steel ratios were used. On the contrary, as the stirrups ratio increased, the ultimate load of RC isolated footings increased. Footing with stirrups ratio of 1.5% had ultimate load equal to 1331 kN, 19.6% higher than the bare footing. Moreover, adding stirrups along two directions with lower ratio (0.5 and 0.7%) significantly enhanced the ultimate load of RC isolated footings compared to their counterparts with higher stirrups ratio (1.0 and 1.5%).

Carbon fiber-based long-gauge sensors monitoring the flexural performance of FRP-reinforced concrete beams

  • Mohamed A. Saifeldeen;Nariman Fouad
    • Structural Monitoring and Maintenance
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    • v.10 no.4
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    • pp.299-314
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    • 2023
  • Long-gauge carbon fiber line (CFL) sensors have received considerable attention in the past decade. However, there is still a need for an in-depth investigation of their measuring accuracy. This study investigates the accuracy of carbon fiber line sensors to monitor and differentiate the flexural behavior of two beams, one reinforced with steel bars alone and the other reinforced with steel and basalt fiber-reinforced polymer bars. A distributed set of long-gauge carbon fiber line, Fiber Bragg Grating (FBG), and traditional strain gauge sensors was mounted on the tensile concrete surface of the studied beams to compare the results and assess the accuracies of the proposed sensors. The test beams were loaded monotonically under four-point bending loading until failure. Results indicated the importance of using long-gauge sensors in providing useful, accurate, and reliable information regarding global structural behavior, while point sensors are affected by local damage and strain concentrations. Furthermore, long-gauge carbon fiber line sensors demonstrated good agreement with the corresponding Fiber Bragg Grating sensors with acceptable accuracy, thereby exhibiting potential for application in monitoring the health of large-scale structures.

Effect of Aspect Ratio and Diagonal Reinforcement on Shear Performance of Concrete Coupling Beams Reinforced with High-Strength Steel Bars (세장비 및 대각철근 유무에 따른 고강도 철근보강 콘크리트 연결보의 전단성능)

  • Kim, Sun-Woo;Jang, Seok-Joon;Yun, Hyun-Do;Seo, Soo-Yeon;Chun, Young-Soo
    • Journal of the Korea Concrete Institute
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    • v.29 no.1
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    • pp.43-51
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    • 2017
  • As per current seismic design codes, diagonally reinforced coupling beams are restricted to coupling beams having aspect ratio below 4. However, a grouped diagonally reinforcement detail makes distribution of steel bars in the beam much harder, furthermore it may result in poor construction quality. This paper describes the experimental results of concrete coupling beam reinforced with high-strength steel bars (SD500 & SD600 grades). In order to improve workability for fabricating coupling beams, a headed large diameter steel bar was used in this study. Two full-scale coupling beams were fabricated and tested with variables of reinforcement details and aspect ratio. To reflect real behavior characteristic of the beam coupling shear walls, a rigid steel frame system with linked joints was set on the reaction floor. As a test result, it was noted that cracking and yielding of reinforcement were initially progressed at the coupling beam-to-shear wall joint, and were progressed to the mid-span of the coupling beam, based on the steel strain and failure modes. It was found that the coupling beams have sufficient deformation capacity for drift ratio of shear wall corresponding to the design displacement in FEMA 450-1. In this study, the headed horizontal steel bar was also efficient for coupling beams to exhibit shear performance required by seismic design codes. For detailed design for coupling beam reinforced with high-strength steel, however, research about the effect of variable aspect ratios on the structural behavior of coupling beam is suggested.