• Title/Summary/Keyword: Steel Strip

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On Developing an Intelligent Neuro-Fuzzy Control System for Strip Caster System

  • Yon, Jung-Heum;Won, Kyoung-Jae;Jeon, Hong-Tae
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1998.06a
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    • pp.443-448
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    • 1998
  • As the strip caster system that produces a regular steel plate can be considered as a complicate nonlinear multi-variable system, it is not easy to obtain an effective control system. One way to overcome the difficulties is to apply the intelligent neuro-fuzzy fusion approach in developing the control scheme. The neuro-fuzzy control scheme possesses several distinct advantages, including the fact that it doesn't need the exact mathematical modeling of controlled plant and can provided some robustness in the control scheme. In this paper, an intelligent neuro-fuzzy for the stripe caster system will be proposed. The effectiveness of the proposed scheme will be demonstrated by computer simulation.

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Improvement of roll force precalculation accuracy in cold mill using a corrective neural network (보정신경망을 이용한 냉연 압하력 적중율 향상)

  • 이종영;조형석;조성준;조용중;윤성철
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1083-1086
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    • 1996
  • Cold rolling mill process in steel works uses stands of rolls to flatten a strip to a desired thickness. At cold rolling mill process, precalculation determines the mill settings before a strip actually enters the mill and is done by an outdated mathematical model. A corrective neural network model is proposed to improve the accuracy of the roll force prediction. Additional variables to be fed to the network include the chemical composition of the coil, its coiling temperature and the aggregated amount of processed strips of each roll. The network was trained using a standard backpropagation with 4,944 process data collected from no.1 cold rolling mill process from March 1995 through December 1995, then was tested on the unseen 1,586 data from Jan 1996 through April 1996. The combined model reduced the prediction error by 32.8% on average.

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Shape recognition using Least-Square Method and compensation method

  • Hur, Yone-Gi;Lee, Dae-Kun
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.179.6-179
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    • 2001
  • This paper proposes the recognition method of the strip shape using the Least-Square method and the distinction method of the asymmetric shape and the compensation method upon the shape control values for the stainless steel cold rolling mill. This paper proposes the shape recognition method before control and the compensation method to minimize the fluctuation of the shape deviation and to get symmetric shape. This paper shows on line test results to verify the performance of the control method for the process. The experiments have been performed with respect to various material type, thickness, and strip width. The performance of the proposed method is obtained excellent quality and high productivity as results.

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An Investigation into the PID Control for the Electro- Hydraulic Servo System of Skin Pass Mill

  • Lee, Jae-Cheon;Kim, Seong-Jin
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.47-53
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    • 2001
  • This study is to investigate the problem of the SPM(Skin Pass Mil7) system which is a finishing treatment of steel sheet. and to develop a PID control scheme to minimize process instability. An electrohydraulic servo system with conventional proportional controller used to regulate the force on the strip works inadequately to yield very undesirable transient responses at the moments welding parts of the strip conte into and pass through the rolls. Both linearized and nonlinear models of a typical SPM system ware simulated first by using Simulink. Then Ziegler-Nichols ultimate cycling method was used for an initial reference guide to tune PID gains, and further fine tuning was performed to get desirable response. The test result in the plant show that proposed PID control scheme successfully improves the process instability in a SPM system.

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Mathematical Model of Rolling Force Estimation in Strip Cold Mill (박판 냉간압연공정에 있어서의 압연하중 예측모델에 관한 연구)

  • Baek, Nam-Joo;Kim, Jin-Wook;Park, Hae-Doo;Cho, Yong-Yee;Kim, Hee-Song
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.4
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    • pp.140-148
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    • 1990
  • A mathemetical medel has been developed for the purpose of estimating the rolling force required for computer control of cold strip mills. The model consists of equations of rolling force. flow stress. friction coefficient and tension. By applying the model to a 6-High cold tandem mill, the computer simulation is then been possible for all kinds of steels except stainless steel and the effectiveness of the model has been confirmed in the practice.

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The development of FE-based on-line model for the precise prediction of work roll thermal profile in hot strip rolling (열간 압연 시 워크 롤의 열 변형 정밀 예측을 위한 유한요소법 기반의 온라인 모델 개발)

  • Choi J. W.;Huang H. D.;Lee J. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.329-335
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    • 2004
  • An, FE-based, on-line model is presented for the rapid and precise prediction of roll thermal profile in hot strip rolling. The validity of the model is demonstrated through comparison with FE-based off-line model which was verified by measurements. Also demonstrated is its capability of reflecting the effect of diverse process variables.

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A Study on the Hydraulic Automatic Gauge Control System of Adaptive Mass Flow Method (Adaptive mass flow method 유압압하식 자동 두께제어 장치에 관한 연구)

  • 윤순현;김문경
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.4
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    • pp.101-107
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    • 1996
  • This test was performed on the hydraulic automatic gauge control(AGC) system of adaptive mass flow method. Fundamental purpose of this study are performance evaluation of this AGC system under the actual rolling condition. It was concluded that the response of AGC system depends on the dynamic characteristics of a reel motor or roll position. The test results are as follows : 1) The control method of reel motor current is better than than of the roll position as AGC system. 2) The more steel strip thickness of delivery side is thick, the larger the gauge deviation is large, and the more it is thin, the larger the gauge deviation rate is large. 3) Because the gauge deviation is large at acceleration and deceleration speed than steady speed, so AGC system is better to adopt over 50m/min. By applying this AGC system, not only the accurary in strip thickness were improved but also productivity was improved dramatically.

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Application of Coating Thickness Control System (도금 두께 제어시스템의 개발 적용)

  • Choi, Il-Seop;Yoo, Seung-Ryul;Park, Han-Ku;Kwak, Young-Woo;Kim, Sang-Jun
    • Proceedings of the KIEE Conference
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    • 1995.07b
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    • pp.892-894
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    • 1995
  • This paper deals with developmeant and application of coating thickness control system in hot dip galvanizing process. According to the line conditions, such as line speed, strip size and target coating weight, a predictive preset model sets the initial oprating conditions. Referring the zine coating informations from the gauge, mean coating value controller adjusts the chamber pressure and horizontal distance between strip and air knife, while coating deviation controller adjusts the lip gap profile of the air knife. All adaptive gains are interactively calculated by numeric models based on the theoretical analysis. The operating result with this system effectively reduces the coating deviation in transverse direction as well as in longitudinal direction.

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Performance analysis of shape recognition in Senzimir mill control systems (젠지미어 압연기 제어시스템에서 형상인식에 관한 성능분석)

  • Lee, M.H.;Shin, J.M.;Han, S.I.;Kim, J.S.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.83-90
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    • 2011
  • In general, 20-high Sendzimir mills(ZRM) use small diameter work rolls to provide massive rolling force. Because of small diameter of work rolls, steel strip has a complex shape mixed with quarter, edge and center waves. Especially when the shape of the strip is controlled automatically, the actuator saturation occurs. These problems affect the productivity and quality of products. In this paper, the problems in automatic shape control of ZRM were analyzed. In order to evaluate the problems for the automatic shape control in ZRM, recognition performance was analyzed by comparing the measured shape and the recognized shape. The actuator positions by the shape recognition and the manual operation were compared. From the analysis results, the necessity of the improvement of recognition performance in ZRM is suggested.

Fire Behavior of Steel Columns Encased by Damaged Spray-applied Fire Resistive Material

  • Kwak, Yoon Keun;Pessiki, Stephen;Kwon, Kihyon
    • Architectural research
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    • v.10 no.1
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    • pp.1-11
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    • 2008
  • A Steel column with damaged spray-applied fire resistive material (SFRM) may exhibit reduced structural performance due to the effects of elevated temperature during fire events. Thus, the fire load behavior of steel columns with removed or reduced SFRM needs to be examined to predict the structural damage by fire. FEM analyses were performed for the flange thinning removal models in which the SFRM was reduced as a constant strip in thickness at the top flange of the column. The temperature results for all models obtained from the heat transfer analyses were included as an initial condition in the FEM structural analyses. In this study, the results of analysis show that even small remnants of SFRM led to an effective reduction of temperature at any given fire duration, and improved significantly the axial load capacity of a column as compared to the complete removal cases of SFRM.