• Title/Summary/Keyword: Steel Production

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Ball Screw Cutting of Hardned Steel (고경도강의 나사선삭)

  • 황동환;박철우;김대은;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.37-41
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    • 1993
  • ball screw is a critical machine component which dictates the precison of a given machine tool. The conventional manufacturing method requires the heat treated ball screw to be ground to its final dimensions. This study looks into the the feasibility of replacing the grinding process with a simpler process, namely threading on NC lathe. The purpose is to reduce the capital investment as well as production time in the manufacture of ball screws. Ceramics and CBN cutting tools are compared with respect to their ability to machine hardened steel. It is shown that CBN tools can be successfully utilized to machine precision ball screws with superior suface qualities.

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Development of a Finishing-Mill Set Up Program for Calculating Pass Schedule In Mini Process (미니밀 마무리압연기의 Pass Schedule 설정 프로그램 개발)

  • 이호국;박해두;최갑춘
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03a
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    • pp.101-109
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    • 1996
  • Mini-mill process which is one of the new steel -marking technologies to be able to produce the hot rolled coils by thin slab caster of ISP(In-Line Strip Production) type, will be completed in the Kwangyang Steel Works of POSCO in August, 1996, SEt-Up Model of finishing mill which consists of 5 stands is the most basic and essential in mini-mill plant. Therefore, the simulation program of Finishing-mill Set-Up model were developed in this research , using new temeprature prediction model, roll gap model and rolling physical model. Using the developed FSU program , pass schedules to produce the strips with target strip thickness of 1.8mm, 2.0mm, 2.3mm, 2.7mm an d3.0mm were also determined respectively.

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Weldability of 12% Cr steel by thermally simulated HAZ (열 영향부의 시물레이션에 의한 12% Cr강의 용접성 평가)

  • 김재도
    • Journal of Welding and Joining
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    • v.4 no.2
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    • pp.40-46
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    • 1986
  • This investigation is concerned with the toughness and microstructure of manneristically simulated HAZ in 12% Cr steel. Unnotched specimens were subjected to weld thermal cycles a weld simulator. The parameters-peak temperatures, cooling rate, influence of PWHT and plastic deformation were considered. After weld simulation, the specimens were heat-treated, V-notched and impact tested. An optical metallographic examination was performed to correlate the HAZ toughness with microstructure. Also a fractographic examination was done to obtain information on the fracture mode. The toughness of the coarse grained zone and the part of HAZ subjected to a peak temperature range 700-800.deg. C are lower than the other parts. However, they are still high enough. The double PWHT cycle could not improve the HAZ toughness in present study. However, if the first PWHT is conducted before the work piece is cooled below $M_f$, it is expected that the double PWHA may be beneficial to the toughness of the HAZ. It is also expected that martensitic welding can be used on production welds.

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High strength's union of mass layers metal bearing (고강성 다층 메탈베어링의 접합)

  • 전재억;황영모;김수광;계중읍;김준안;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.792-795
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    • 2004
  • Despite is product that ship, vehicles, development equipment and Metal Bearing for plant equipment that is mass-produced by present domestic companies Cast White Metal Lining Bearing that is Bimetal Bearing standing 2 generation is accomplishing master and servant and this is foreseen to be used widely on industry whole in hereafter but Cast White Metal Bearing need minuteness processing, while price competitive power is depending on income from superior another thing area than itself manufacture already in advanced nation to lowdown that the technique is generalized widely, when take into account technology change aspect of industrial technology developing country, Go added value creation by deepening of price competition is judged to be difficult hereafter. Because domestic production and supply are wholly lacking almost in Metal Bearing Cladding that take advantage of these technology, Data-base about connection technology is weak with technique and Know-How for product. This research unites Back Steel and Aluminium Alloy different kind metal and make the Clad river studying technology about union of Gogangseong Dacheung metal bearing hereupon.

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Characteristic of Refrigerant for Heat-treatment Deformation Control of SCM415 Steel (SCM415강의 열처리 변형제어를 위한 냉각 매질의 특성)

  • Ahn, Min-ju;Lyu, Sung-ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.6
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    • pp.59-65
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    • 2010
  • This study deals with the characteristic of refrigerant for heat-treatment deformation control of SCM415 steel. The control of heat-treatment deformation must need the progress of production parts for an industry machine. Most of the deformation is occurred on unequal cooling. The unequal cooling is occurred by a property of quenching refrigeration. When a heated metal is deposited in the refrigeration, the cooling speed is so slow in early period of cooling because of occurring a steam-curtain. After more cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for the part of the industry machine by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on the thermal deformation and fatigue strength are also investigated.

Study on the 316LVM Stainless Steel for Surgical Implant Materials (생체용 316LVM 스테인레스강 개발에 관한 연구)

  • Sin, Myeong-Cheol;Lee, Gyu-Hwan;Lee, Han-Gu
    • Journal of Biomedical Engineering Research
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    • v.3 no.2
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    • pp.71-82
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    • 1982
  • The 316LVM stainless steel that is widely used in surgical implant has been studied. The objective of this study is to develop the domestic production of the surgical implant materials. In the work, the metalllirgical phenomena, physical and chemical properties and biocompatibility of the materials are investigated. According to the experimental observation, corrosion resistance is strongly depended on the -ferrite structure and passive film, and mechanical properties are mainly depended on the cold reduction ratio. The -ferrite structure is minimized in the 16.651 Cr and 14%Ni contents, and yield strength is 104 kg/mm$^2$ at 45% cold reduction. Biocompatibility is excellent in the mouse body test for six weeks.

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Study on defect of ERW weldment of carbon steel pipes (탄소강관의 ERW 용접부 손상에 관한 연구)

  • Lee, Bo-Young;Lee, Jea-Yun;Lee, Seong-Ho
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.666-669
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    • 2003
  • Electrical resistance welded steel pipes showed leakage failure within 5 years usage. Microstructural analysis and hardness test were carried out, whose results gave no evidences about the reason of failure. For the analysis, 3 kinds of ERW pipes with different heat inputs were produced. Microstructural differences according to the different heat inputs were detected. Differences of the amount of inclusion in the weld line were observed. It is concluded that the difference of heat input during ERW pipe production caused the microstructural changes which resulted in the leakage failure.

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A Study on Compressor Seal for Automotive Air-conditioner using Polymer Resin (고분자 수지를 이용한 자동차 에어컨용 압축기의 씰에 관한 연구)

  • 정태형;하영욱
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.81-87
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    • 2002
  • The existing compressor steel seal used in automotive air-conditioner has the problem of oil leakage and deterioration in shielding performance, due to the abrasion and corrosion of the material. A new type of polymer resin seal studied in this research has the characteristics of high anti-abrasiveness and anti-corrosiveness, which can oversome the defects of the steel seal. In addition, the seal needs lower manufacturing cost and is appropriate to mass production, because it is made by the injection molding method requiring no mechanical processing. The profile generation program for seal mold has been developed using the gradient method, and the molding characteristics of the seal have analyzed through the flow analysis and the warpage analysis. The program has been verified by comparing the analysis results with the measured data of the test product. The research might be said to provide the basic method to produce the polymer resin seals with various types and dimensions.

Characteristic of Quenching Refrigerant for Heat Treatment Deformation Control of SM45C Steel

  • Lyu, Sung-Ki
    • Journal of Mechanical Science and Technology
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    • v.16 no.5
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    • pp.647-654
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    • 2002
  • This study deals with the characteristic of quenching refrigerant for heat treatment deformation control of SM45C steel. Heat-treatment deformation must be controlled for the progress of production parts for landing gear. Most of deformation is occurred on inconsistent cooling. The inconsistent cooling is caused by a property of quenching refrigerant. When a heated metal is deposited in the quenching refrigerant, the cooling speed is so slow in early period of cooling because of a steam-curtain. After additional cooling, the steam-curtain is destroyed. In this progress, the cooling speed is very fast. The object of this study is to control the deformation of heat-treatment for landing gear by improving the conditions of quenching. The cooling curves and cooling rates of water, oil and polymer solution are obtained and illustrated. From the characteristics of the quenching refrigerant, the effects of heat-treatments on thermal deformation and fatigue strength are also investigated.

Width Control of the Top and Bottom Ends of Steel Plate by Using Short-Stroke edging in Plate Mill (후판 선후단에서의 비정상변형부 폭제어기술)

  • 정대섭;남구원;천명식
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.429-437
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    • 1999
  • Width variation of the top and bottom ends of steel at finishing rolling in a plate, has been investigated. It was found that width variation after finishing rolling is affected by edging, broadside rolling ratio, longitudinal rolling ratio, width shape after broadside rolling, temperature, width-to-thickness ratio, and so on. A neural network modelling of back propagation has been conducted on the width variation during rolling. Based on these prediction models, a width control system, by which the roll opening and closing of the hydraulic AWC edger can be adjusted during edge rolling in finishing rolling passes, has been developed. Compared to conventional width model, the neural network model is much accurate in a model. The width control system is applied to a newly built production mill.

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