• 한국레이저가공학회지
• /
• 제17권2호
• /
• pp.11-18
• /
• 2014

This research was conducted as a fundamental study to apply tailored blank welding technique into automotive production process. Specially we tried to apply the TWB technique to exhaust system. The materials used in this work were ferritic 439 stainless steel sheet with a thickness of 1.2mm and 0.8mm. Welding tests were conducted for BOP test and dissimilar thickness (0.8 to 1.2t) cases. Major process parameters were position of focus, travel speed, shielding gas and joint (gap) condition. As a result, there are nothing significant welding characteristic compare with TWB of carbon steel. Stainless steel shows the good weldability and mechanical properties (tensile, hardness and forming strength) also shows high level. Just problem is gap condition. However, also in this case, it shows not only good forming strength but also base metal fracture after tensile test. And to conclude, it is good opportunity to make lightweight design muffler using TB welding technique.

• 한국정밀공학회지
• /
• 제26권8호
• /
• pp.96-103
• /
• 2009

The roll forming process is commonly used for the conventional 'Fe' metal products such as a furniture drawer guide or an up-down slide guide. Recently its applications are variously expanded to the sanitary facilities or electronic devices. It is essentially required the cleanness for the high technology application and any corrosion or rust are not allowed. Therefore, in those applications the stainless steel materials are strongly demanded as the substitution of 'Fe' steel. However the mechanical properties of stainless steel are not suitable for forming process compared with those of 'Fe' steel. Up to now, the conventional F.E.M.(Finite Element Method) has been used to analyze and design the roll forming process. The purpose of this research is to obtain the proper production process and the shape of rolls to manufacture the high precision slide rails made of stainless steel material. The commercial program, SHARPE-RF, is used to analyze the entire roll forming process. The results show that the rolling process and the roll design by F.E.M. are useful from the good agreement between the shapes of products estimated by F.E.M. and those of the actual products.

• 한국산업융합학회 논문집
• /
• 제6권4호
• /
• pp.299-305
• /
• 2003

This research is for the relationship with heat treatment cooling temprature and the characteristic of Mechanical properties of Boron-Addition-Steel, the main material and SM25C steel, the sub material, structure viewing fractography, hardness test, tensite test and are carried out after the manufacturing small-specimen treated with heat of $750^{\circ}C$, $850^{\circ}C$, $1050^{\circ}C$. The influence to the Mechanical properties accompanied by AISI51B20, Boron-Addition-steel shows the following result. 1. The influenc of heat treatment by the content of cabon-steel is dominant. Addition of boron result is Strengthening structure effectively by segregation and improving over all mechanical characters such as good. it results from the increase of temacity by the stability of inter granular with improvement of harden-ability. 2. Boron-Addition-Steel exist in the from of martensite structure accompanied by the ferrite precipitition centering around grain boundary, and is improved to Hv 200. 3. The height of harden-ability and fatigue stress the influence of heat results from crystal structure of martensite by difference of strength level in the structure of ferrite and doesn't have am effect on sensibility of temperature, and turns out to defend on production and growth of Matrix-structure-factor.

• Corrosion Science and Technology
• /
• 제21권4호
• /
• pp.273-281
• /
• 2022

The effect of addition of Cu on the localized corrosion performance of aged duplex stainless steel in chloride media has yet to be explained in a consistent manner, and there is some controversy in the literature regarding the composition of stainless steel and the experimental conditions (pH, temperature, chloride concentration, etc.) used. In this work, the effect of the addition of Cu on the microstructure, hardness, and corrosion resistance of duplex stainless steel in an acidic chloride or high concentration sulfuric acid solutions was investigated for annealed and aged alloys. The Cu addition of annealed duplex stainless steel strengthened the alloy and reduced the ferrite contents of the alloy, and it also increased the polarization behavior in chloride or sulfuric solutions, except for the case of a high potential in acidic chloride solution. However, the Cu addition of aged duplex stainless steel reduced the formation of harmful phases such as sigma and kai and increased the polarization behavior in acidic chloride or sulfuric solutions up to 0.8 wt% of the Cu content, after which it slightly decreased at 0.8 wt% Cu or more.

• 한국건축시공학회:학술대회논문집
• /
• 한국건축시공학회 2023년도 가을학술발표대회논문집
• /
• pp.33-34
• /
• 2023

Currently, research on construction materials using industrial by-products is being conducted in the Inhan construction industry due to CO₂ emissions during the cement production process and a shortage of aggregates. Among these, research has been conducted to use steel furnace slag as an aggregate by reducing the reactivity of free-CaO, which has the characteristic of expanding through open storage, aging, and rapid cooling. However, research on the use of powder as a cement admixture or substitute is insufficient. Therefore, this study aims to analyze the properties of fresh mortar using steel furnace slag powder. The mixing ratio of steel furnace slag powder was divided into three levels: 0, 20, and 40 (%), and the test items were flow and unit weight. The experimental results showed that as the mixing ratio of steel furnace slag powder increased, flow and unit weight tended to increase. Therefore, it is expected to have a positive effect on improving workability or strength as a cement admixture.

• 한국건설순환자원학회지
• /
• 제5권1호
• /
• pp.11-14
• /
• 2010

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1996년도 춘계학술대회 논문집
• /
• pp.176-180
• /
• 1996

Continuous wave CO$_{2}$laser beam welding and formability of zinc coated steel shets were investigated. First, optimal welding condition could be obtained in but welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base matel. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joing design was important to apply the laser welded blank in the automotive production.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 1996년도 특별강연 및 춘계학술발표 개요집
• /
• pp.46-50
• /
• 1996

Continuous wave $CO_2$ laser beam welding and formability of zinc coated steel sheets were investigated. First, optimal welding condition could be obtained in butt welding by using the data for heat input and welding velocity. The highest value of Erichsen test is 79.3% compare to that of base metal. Secondly, Formability of laser welds was investigated by using ball punch tester. Finally, the forming results of butt-welded sheets showed that the joining design was important to apply the laser welded blank in the automotive production.

• Corrosion Science and Technology
• /
• 제10권5호
• /
• pp.157-161
• /
• 2011

HY-Galume is a brand name of 55%Al-Zn coated steel sheets produced by Hyundai HYSCO. Heavy gauged HY-Galume having thickness around 2 millimeters is used as a steel casing for the electrical distribution panel in the construction market. It requires a strict surface quality because it is used indoors. In this paper, several troubleshooting experiences in producing heavy gauged HY-Galume are proposed.

• Structural Engineering and Mechanics
• /
• 제61권4호
• /
• pp.519-526
• /
• 2017

In the present paper, the effects of cutting parameters and coating material on the performances of cutting tools in turning of AISI 52100 steel are discussed experimentally. A comparative study was carried out between uncoated and coated (with TiCN-TiN coating layer) cermet tools. The substrate composition and the geometry of the inserts compared were the same. A mathematical model was developed based on the Response Surface Methodology (RSM). ANOVA method was used to quantify the effect of cutting parameters on the machining surface quality and the cutting forces. The results show that feed rate has the most effect on surface quality. However, cutting depth has the significant effect on the cutting force components. The effect of coating layers on the surface quality was also studied. A lower surface roughness was observed when using PVD (TiCN-TiN) coated insert. A second order regression model was developed and a good accuracy was obtained with correlation coefficients in the range of 95% to 97%.