• Title/Summary/Keyword: Steel Production

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Numerical analysis on the welding residual stress and fracture toughness of the heavy thick steel welded joints by welding processes

  • Bang, HanSur;Bang, HeeSeon
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.32-39
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    • 2015
  • This study examined the welding residual stress and fracture toughness of 78mm thick steel electro gas welding (EGW) and flux cored arc welding (FCAW) welded joints by numerical analyses of the thermal elasto-plastic behavior and fracture toughness(KIC). The residual stress, fracture toughness characteristics and production mechanism on the welded joints were clarified. Moreover, the effects of the welding process (EGW and FCAW) on the welding residual stresses and fracture toughness of welded joints were evaluated. The results showed that the new welding process (EGW) appears to be an effective substitute for the existing welding process (FCAW) in a thick steel plate with high strength.

A Study Development of the Powder Metallurgy Method Using 400 Series Ferrite Stainless Steel ABS Sensor Ring (분말야금법을 이용한 400계열 페라이트 스테인레스강 ABS 센서 링 개발에 관한 연구)

  • 양현수
    • Journal of the Korea Safety Management & Science
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    • v.2 no.4
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    • pp.197-208
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    • 2000
  • ABS sensor ring has been manufactured by powder metallurgy (P/M) method using 400 series ferrite stainless steel. The results are following. It is supposedly sufficient to use for control computer due to good experimental results of magnetic characteristics. Compared with sensor ring made by iron, 400 series ferrite stainless steel has shown a good corrosion resistance without an addition surface treatment. Thus the decreasing production process has been obtained. As a result mechanical characteristics of hardness and tensile test, 400 series ferrite stainless steel shown a good endurance when it is combined to constant velocity joint(C/V), and has a good hardness properties endurable to sand and pebble impact. The products before sintering are much more corrodible in the condition of spray test of salt water and ammonia than humidity and nitrogen condition.

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Manufacture of the 400 Series Steel Powder Sensor Ring for Use in an Antilock Brake System (400계열 스테인레스 스틸 분말을 사용한 ABS sensor Ring 제조)

  • 양현수;곽창섭;임종국
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.59-69
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    • 1998
  • ABS sensor ring has been manufactured by P/M method using 400 series ferrite stainless steel. the results are as following : It is supposedly sufficient to use for control computer due to good experimental results of magnetic characteristics. Compared with sensor ring made by iron, 400 series ferrite stainless steel has shown a good corrosion resistance without an addition surface treatment. Thus the decreasing production process has been obtained. As a result of hardness and tensile test, 400 series ferrite stainless steel shown a good endurance when it is combined to C/V joint, and has a good hardness properties endurable In sand and pebble impact.

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Development of Rollgap Simulator and Its Application to Draft Schedule Adjustment (롤갭 시뮬레이터의 개발과 패스스케쥴 개선)

  • Ahn Jaehwan;Lee Youngho;Lee In-Woo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.163-172
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    • 2004
  • A fast, accurate model for calculating roll gap variables are critical to the implementation of computer based automation systems for cold rolling mills. Based on the work of Fleck and Johnson, rollgap simulator with non-circular arc model was developed using the influence function. This developed model is capable of predicting values of force, torque and slip which can be applied over the wide range of rolling conditions including cold rolling/DR/temper mill with high execution speed. Friction coefficient was obtained as a function of operation conditions through analyzing measured data. After combination of rollgap simulator with production strategy, draft schedule for No.3 RCM (Reversible Cold Rolling Mill) in Incheon works of Dongbu Steel was developed. This draft schedule will be installed in the setup computer of No.3 RCM replacing old Hitachi model.

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Prediction of Cutting Temperature in Flank Face at High Speed Steel in Orthogonal Turning (2차원 선삭시 고속도강 공구의 플랭크면 절삭온도 예측)

  • Jun, Tae-Ok;Bae, Choon--Eak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.222-231
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    • 1996
  • Temperature distribution on the flank face in orthogonal turning with cutting tool of high speed steel is studied by using a finite element method and experiments. Experiments are carried out to verify the validity of the temperature measurement by using a thermoelectric couple junciton imbedded in a cutting tool of high speed steel. Good agreement is obtained between the analytical results and the experimental ones for the temperature distributions on flank face of cutting tool with igh speed steel. The analytical results show that the temperature on the top flank face of a tool is higher because of the difference of the friction velocity on each face of the tool.

Development and Utilization of Manufacturing Technique for Large Steel Casting (대형 주강품의 제조기술 개발과 실용화)

  • Tsumura, Osamu;Yoshimoto, Kazuo;Yamakuro, Sigeru
    • Journal of Korea Foundry Society
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    • v.24 no.2
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    • pp.63-70
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    • 2004
  • Foundry techniquews for large steel casting depends on the skills of foundrymen considerably. Especially, the problem of reducing casring surface defects is difficult to clear numerically. Statistical analysis by using wuantification theory for hot tear and sand inclusion, and multiple regression analysis for dimensional defects have been shown to be examples of solving this difficulty. Many causes of surface defects can be evaluated by these analyses. These evaluations serve as the base data of defect reduction and contribute to the constant improvement of casting quality and quality enhancement activity. The system to perform quality enhancement activity was developed and it proved very useful for transfering foundry techniques and skills from the old to young generations.

Effect on 400 series Ferrite Stainless Steel Corrosion Resistance of ABS Sensor Ring (400계열 FSTS의 내식성이 ABS 센서 링에 미치는 영향)

  • 양현수
    • Journal of the Korea Safety Management & Science
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    • v.2 no.3
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    • pp.197-210
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    • 2000
  • In this paper, sensor ring for antilock brake system was studied using the 400 series ferrite stainless steel powder. Because of more excellent corrosion resistance and mechanical characteristics than iron, sensor ring has been manufactured by P/M(Powder Metallurgy) method 400 series ferrite stainless steel. the results are following. 1, Compared with sensor ring made by iron, 400 series ferrite stainless steel has shown a good corrosion resistance without an addition surface treatment. thus the decreasing production process has been obtained. 2. The products before sintering are much more corrodible in the condition of spray test of salt water and ammonia than humidity and nitrogen condition.

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A Study on Ferrite Stainless Steel Corrosion Resistance or Mechanical Characteristics of 434LD2 ABS Sensor Ring (센서 링이 내식성과 기계적 특성에 관한 연구)

  • 양현수;금영준;정풍기
    • Journal of the Korea Safety Management & Science
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    • v.5 no.1
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    • pp.129-141
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    • 2003
  • In this thesis, using the 400 series ferrite stainless steel such as 434LD$_2$ which are furter excellent then the existing ferric products in mechanical characteristics, and experiment has been conducted on corrosion resistance of sensor ring. The results are following. 1. The products before sintering are much more corrodible in the condition of spray test of salt water and ammonia than humidity and nitrogen condition. 2. 434LD$_2$ ferrite stainless steel has shown a good corrosion resistance without an addition surface treatment. thus the decreasing production process has been obtained. 3. As hardness value of $H_{RB}$ 80 and tensile test, 434LD$_2$ ferrite stainless steel with show a good endurance when it is combined to constant velocity joint (c/v joint), and has a good hardness properties endurable to sand and pebble impact.

Indirect Cost Rates and Influence Factors of Steel Factory (철골 공장제작의 간접비율 도출 및 영향요인 분석)

  • Tae, Yong-Ho;Huh, Young-Ki;Kim, Kyung-Won;Ahn, Bang-Ryul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.180-181
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    • 2013
  • In order to draw indirect cost rates, theories of indirect cost were investigated, and recent field data were collected from steel factories. As a result, it was found that the ratio of indirect labor productivity compared to the direct labor ratio was approximately 17% and the ratio of indirect cost compared to direct cost was approximately 93%. Furthermore, 'The economy of construction industry' and 'size of steel factory' were found to be influence factors of the indirect cost ratio.

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Development of the 400 Series Stainless Steel Powder Sensor Ring for Use in an Antilock Brake System (400계열 스테인레스 스틸 분말을 사용한 ABS Sensor Ring 개발)

  • 양현수;곽창섭;김경환;임종국
    • Journal of the Korean Society of Safety
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    • v.13 no.3
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    • pp.60-66
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    • 1998
  • ABS sensor ring has been manufactured by P/M method using 400 series ferrite stainless steel. The results are as following: It is supposedly sufficient to use for control computer due to good experimental results of magnetic characteristics. Compared with sensor ring made by iron, 400 series ferrite stainless steel has shown a good corrosion resistance without an addition surface treatment. Thus the decreasing production process has been obtained. As a result of hardness and tensile test, 400 series ferrite stainless steel shown a good endurance when it is combined to C/V joint, and has a good hardness properties endurable to sand and pebble impact.

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