• Title/Summary/Keyword: Steel Mixing

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Safety Assessment of By-product Gas Piping after Design Change (부생가스 연료배관의 설계변경에 따른 안전성 평가)

  • Yoon, Kee Bong;Nguyen, Van Giang;Nguyen, Tuan Son;Jeong, Seong Yong;Lee, Joo Young;Kim, Ji Yoon
    • Journal of the Korean Institute of Gas
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    • v.17 no.2
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    • pp.50-58
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    • 2013
  • Various process piping usually carries out high flammable and explosible gas under high pressure and high temperature. Due to frequent change of design and structure it becomes more complicated and compactly located. The safety management level is relatively low since it is considered as simply designed component. In this study a safety assessment procedure is proposed for complicated piping system around a mixing drum in which natural gas and by-product gases were mixed. According to ASME code, pipe stress analysis was conducted for determining design margin at some key locations of the piping. These high stress locations can be used as major inspection points for managing the pipe integrity. Sensitivity analysis with outside temperature of the pipe and support constraint condition. Possible effect of hydroen gas to the pipe steel during the previous use of the by-product gas was also discussed.

A Study on the Strength at an Early Stage of the Compound Mixed into Polycarboxylate (Polycarboxylate에 혼합 사용된 혼화제의 조기강도 발현성상에 관한 연구)

  • Ryu, Hyun-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.6
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    • pp.175-181
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    • 2009
  • In this research, experiments were conducted to find out whether polycarboxylate could be used as a crude steel admixture for practical work, depending on the change in the replacement level of the compound mixed into polycarboxylate. Its fluidity was satisfactory, its airspace was a bit smaller than the KS standard, and its unit volume weight was proven to meet the standard. The amount of bleeding was smallest in B2, and in terms of the solidification time, the first and the last solidification was faster in A1, B1, and C1. With regard to the compressive strength in early days as acharacteristic of hardened concrete, all addition rates of 7-day C2 displayed the highest strength value, among which the addition rate of 1.3% had the biggest strength performance tendency. The seal strength also showed the strength performance rate which was about one tenth as big as that of the compressive strength. The length change rate resulting from dryness and contraction was proven to be good, and once the appropriate AE air entraining agent is used, it is evaluated to be a very useful and practical compound out in the field.

Production of Foamed Glass by Induction Heating Method (인덕션 가열법을 이용한 발포유리제조)

  • Sun, Hongshuai;Yoo, In-Sang
    • Applied Chemistry for Engineering
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    • v.28 no.5
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    • pp.513-520
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    • 2017
  • The application possibility of an alternative new method with low energy consumption was studied for the eco-friendly fabrication of foamed glasses from waste glasses. As a result, fabricating temperature can be reduced under $300^{\circ}C$ without using various expensive inorganic oxidants. The foamed glass can be fabricated at a proper mixing ratio of the waste glass powder, water glass, little surfactant and bubble stabilizer by induction heating method. In the experimental range, the assured optimal condition is 4 min heating on the induction machine with a steel-container ($100mm{\times}100mm{\times}20mm$) and followed by evaporating and drying process for 11 min with 110 g of glass powder, 80 g of water glass, 3 g of surfactant and 0.2 g of bubble stabilizer. When the foamed glass was fabricated at the optimal condition, the density of the glass was $0.85g/cm^3$ and the heat conduction was $0.052W/h{\cdot}K$. In addition, the compressive strength of the glass was above $50kg/cm^2$.

A Study on the Preparation of Tritium Luminous Compound

  • Kim, Jaerok
    • Nuclear Engineering and Technology
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    • v.4 no.4
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    • pp.331-339
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    • 1972
  • For the syntheses of tritium labelled polystyrene, the basic material for the preparation of tritium luminous compound, various methods of labelling such as Tesla discharge, Wilzbach exposure, gamma irradiation, and U V. irradiation were compared in view of getting high specific activity-product. The obtained polystyrene-T(G) by the method of Tesla discharge and by the method of U. V. irradiation had specific activity of 1~1.2 mCi/mg, and these two methods were the most encouraging. Mixing of 1 part of polystyrene-T(G) with 4 parts of ZnS:Cu phosphor, in weight, appeared to be the most suitable ratio in tile preparation of luminous compound in luminosity point of view. When 30 mg. of obtained luminescent mixture was applied on steel plate by using 1 ml. of the selected binder (i.e., 1g of commercial varnish in 100m1. of benzene) the luminosity maximum was ca. 20 micro Lambert. The prepared luminous compound was confirmed to be practically applicable for mine marker or dark-room light source.

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Flexural Adhesive Performance of RC Beams Strengthened by Carbon Fiber Sheets (탄소섬유쉬트로 보강된 RC보의 휨 부착성능)

  • 유영찬;최기선;최근도;김긍환;이한승
    • Journal of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.549-555
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    • 2002
  • Tensile strength of CFRP (Carbon Fiber Reinforced Polymer) is approximately 10 times higher than that of the steel reinforcement, but the design strength of CFRP is normally limited by unpredictable bond failure between RC and CFRP. Many researches concerned with bond behavior between RC and CFRP have been carried out to prevent the bond failure of RC beam strengthened by CFRP, but the national design code for design bond strength of CFRP has not been constructed. In this study, three beam specimens strengthened by CFRP under the parameters of bonded length were tested to derive the design bond strength of CFRP for the RC flexural members. Each bonded length was calculated based on the bond strength of JCI and CFRP manufacturing company. Also, another two beam specimens strengthened by CFRP were tested to inspect the construction environment effects such as mixing error of epoxy resin, and the amount of epoxy primer. From the test results, it is concluded that the maximum design bond strength of CFRP to RC flexural member is considered to be $\tau$a =8 kgf/㎠.

A Study on Thermal Analysis with Strength Characteristics of HPC Column with Fiber Cocktail in KS Fire Curve (표준화재조건에서 Fiber Cocktail을 혼입한 고강도 콘크리트 기둥의 강도별 전열특성에 관한 연구)

  • Kim, Heung-Youl;Chae, Han-Sik;Kim, Hyung-Jun;Jeon, Hyun-Kyu;Youm, Kwang-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.397-400
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    • 2008
  • To carry out this study efficiently, the material, physical and mechanical properties of the existing high temperature area was identified and the thermal transportation of structural elements was carried out through the finite element analysis method(ABAQUS) for 40 to 100 MPa high strength concrete based on Fiber Cocktail mixing. The results are as follows. First, it was analyzed that 40, 50 and 60 MPa high strength concretes have a thermal transportation properties similar to the analysis model of 30 MPa normal concrete. Second, it was analyzed that the analysis model of 80 and 100 MPa high strength concrete have slightly lower thermal transportation properties compared to normal model. Third, this study didn't consider the explosive spalling by the pore pressure within high strength concrete. If the properties for the pore pressure within high strength concrete is considered and database by strength and by inner temperature of various high strength concrete and steel materials are established in the future, it is interpreted that the technical foundation will be laid for performance-based design of fire-resistant construction.

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Properties of Fire Resistance of High Strength Concrete Using Premixed-Cement Mixed with Synthetic Fiber (합성섬유 혼입 프리믹스시멘트 결합재를 사용한 고강도 콘크리트의 내화특성)

  • Hwang, Yin-Seong;Kim, Sung-Su;Jeon, Young-Su;Park, Chang-Soo;Han, Cheon-Goo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.381-384
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    • 2008
  • This study investigated spalling prevention and fire resistance properties of the high strength concrete using pre-mixed cement containing fiber to prepare the method for the effective throwing of hybrid fiber. For result of a fire test, almost specimens were protected from fire except 15% of W/C. Totally, the pre-mixed cement containing fiber was favorable compared with passive mixing method for the spalling prevention. It is more effective to prevent spalling caused by fine diversion of fiber even in high strength concrete because it contained many corporate materials. Moreover, the temperature history of the side steel bar on the column test with pre-mixed cement containing fiber did not over 538$^{\circ}C$ which is the average for the standard of fire resistance performance.

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Investigation of influences of mixing parameters on acoustoelastic coefficient of concrete using coda wave interferometry

  • Shin, Sung Woo;Lee, Jiyong;Kim, Jeong-Su;Shin, Joonwoo
    • Smart Structures and Systems
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    • v.17 no.1
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    • pp.73-89
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    • 2016
  • The stress dependence of ultrasonic wave velocity is known as the acoustoelastic effect. This effect is useful for stress monitoring if the acoustoelastic coefficient of a subject medium is known. The acoustoelastic coefficients of metallic materials such as steel have been studied widely. However, the acoustoelastic coefficient of concrete has not been well understood yet. Basic constituents of concrete are water, cement, and aggregates. The mix proportion of those constituents greatly affects many mechanical and physical properties of concrete and so does the acoustoelastic coefficient of concrete. In this study, influence of the water-cement ratio (w/c ratio) and the fine-coarse aggregates ratio (fa/ta ratio) on the acoustoelastic coefficient of concrete was investigated. The w/c and the fa/ta ratios are important parameters in mix design and affect wave behaviors in concrete. Load-controlled uni-axial compression tests were performed on concrete specimens. Ultrasonic wave measurements were also performed during the compression tests. The stretching coda wave interferometry method was used to obtain the relative velocity change of ultrasonic waves with respect to the stress level of the specimens. From the experimental results, it was found that the w/c ratio greatly affects the acoustoelastic coefficient while the fa/ta ratio does not. The acoustoelastic coefficient increased from $0.003073MPa^{-1}$ to $0.005553MPa^{-1}$ when the w/c ratio was increased from 0.4 to 0.5. On the other hand, the acoustoelastic coefficient changed in small from $0.003606MPa^{-1}$ to $0.003801MPa^{-1}$ when the fa/ta ratio was increased from 0.3 to 0.5. Finally, it was also found that the relative velocity change has a linear relationship with the stress level of concrete.

Study on the Corrosion Characteristics in the Slag Line of SEN Oxide Refractory (산화물계 SEN내화물의 슬래그 라인부 침식특성 연구)

  • Sung, Young Taek;Son, Jeong Hun;Lee, Sung Seok;Bae, Dong Sik
    • Korean Journal of Materials Research
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    • v.24 no.1
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    • pp.53-59
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    • 2014
  • The corrosion resistance of submerged entry nozzle (SEN) materials were investigated for high-class steel manufacturing. Composite samples were fabricated by mixing $ZrO_2$, $Al_2O_3$, MgO, mullite, spinel, and carbon. The raw materials were mixed with attrition milling, compacted in a uniaxial pressure of 200MPa and calcined at $1000^{\circ}C$ for 3 h in $N_2$ atmosphere. The bulk density and apparent porosity of the calcined samples were measured by the liquid displacement method in water using Archimedes's principle. The corrosion resistance of the samples were measured by cup test with mold powder at $1550^{\circ}C$ for 2 h. The microstructure and elemental analysis of samples were observed by scanning electron microscopy (SEM), energy dispersive spectrum (EDS), and X-ray diffraction pattern (XRD). The XRD result shows that the starting raw materials were crystalline phase. The microstructure of fabricated specimen was investigated before and after corrosion tests at $1000^{\circ}C$ and $1550^{\circ}C$ for 2h. $ZrO_2$-C composite showed good resistance in the slag corrosion test. Among the composite oxide materials, $ZrO_2-Al_2O_3$-C and $ZrO_2$-MgO-C showed better resistance than $ZrO_2$-C in the slag corrosion test. The diameter variation index of $ZrO_2$-C refractory was 16.1 at $1000^{\circ}C$ for 2 h. The diameter variation index of the $ZrO_2-Al_2O_3$-C refractory was larger than that of the $ZrO_2$-C refractory at $1550^{\circ}C$ for 2 h.

A study on the effects of fine sludge powder addition on portland cement-limestone sludge system (포틀랜드시멘트-석회석슬러지계에서의 슬러지 미분말첨가반응 효과에 대한 연구)

  • Ahn, Ji-Whan;Kim, Hwan
    • Resources Recycling
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    • v.3 no.3
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    • pp.27-31
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    • 1994
  • We tested the limestone sludge produced in Pohang Iron & Steel Co., Ltd. as a filler powder for the effective use of portland cement. Hydration process was investigated by measuring the hydration rate, the amounts of non-evaporable water and compressive strength of cement-limestone sludge paste prepared by mixing limes-tone sludge with cement. The results obtained in this study can be summarized as follows: 1. There is no significant difference between the cases of adding up to 10% limestone sludge and those of unmixed cement system. However the reaction rate increases in the 5% limestone sludge system(due to the effects of fine). 2. The compressive strength increases proportionally with increasing the measured amount of non-evaporable water, Adding 5% limestone sludge also increases the strength a little higher, and the compressive strength and calcium silicate hydrates. In the case of the mixed limestone sludge, $2\theta$=$11.7^{\circ}$ peak appears in the samples of 28 days hydration. This peak indicted the presence of calcium carboaluminate hydrate. Although limestone sludge is generally regarded as a inert materials, some kinds of cement can produce a calcium carboaluminate by reacting with aluminate in cement pastes.

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