• Title/Summary/Keyword: Steel Ball

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Ball Milling and Sintering Behavior of High Speed Steel Powders Containing VC and Co (VC 및 Co함유 고속도공구강 분말의 볼밀링 및 소결거동)

  • 김용진
    • Journal of Powder Materials
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    • v.3 no.3
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    • pp.181-187
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    • 1996
  • Cobalt and VC powders were ball milled with M2 grade high speed steel powders under various ball to powder ratios. The powders milled under higher ball to powder ratio become finer, more irregular and have a broader size distribution, and thus possess a lower compressibility and a better sinterability regarding densification. Increasing the ball to powder ratio lowered the sintering temperature to obtain the density level necessary to isolate all the pores. Lowering the sintering temperature is very critical to maintain fine microstructure since grain and carbide coarsening are accelerated by higher sintering temperature due to more liquid phase formation. The powders obtained by ball milling at 20 to 1 ratio has the lowest compressibility but has the best sinterability, almost compatible to unmilled pure M2 powders. A sintered body over 97% theoretical density with fine microstructures having average grain size of ~10 microns was obtained from the powder by sintering at 1260 $^{\circ}C$ for 1 hour in vacuum. XRD results indicate that two types of carbides are mainly present in the sintered structure, MC and $M_{6}C$ type. The MC type carbides are more or less round shaped and mainly located at the grain boundaries whereas the $M_{6}C$ type are angular shaped and mainly located inside the grains.

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Tribological Behaviors Against Counterpart Materials of Ti-Si-N Coating Layers Prepared by a Hybrid Coating System (하이브리드 코팅시스템에 의해 제조된 Ti-Si-N 코팅막의 상대재에 대한 마모거동 연구)

  • 박옥남;박종현;윤석영;권식철;김광호
    • Journal of the Korean institute of surface engineering
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    • v.36 no.2
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    • pp.116-121
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    • 2003
  • Ti-Si-N coating layers were deposited onto WC-Co substrates by a hybrid system of arc ion plating (AIP) and sputtering techniques. The tribological behaviors of Ti-Si-N coating layers with various Si contents were investigated by the dry sliding wear experiments, which were conducted at three different sliding speeds, 0.1, 0.3, 0.5 m/s, against the steel and alumina balls. In the case of steel ball, the average friction coefficient slightly decreased with increasing the sliding speed regardless of Si content due to adhesive wear behavior between coating layer and steel ball. At constant sliding speed, the average friction coefficient decreased with increase of Si content. On the contrary, in the case of alumina ball, the average friction coefficient increased with increasing the sliding speed regardless of Si content, indicating that the abrasive wear behavior was more dominant when the coating layers slide against alumina ball. Through these experimental results, it was found that the tribological behaviors of Ti-Si-N coating layers were effected by factors such as Si content, sliding speed, and kinds of counterpart materials rather than the hardness of coating layer.

Machine vision system design for inspecting steel bearing balls (베어링 강구 검사용 기계시각 시스템 설계)

  • Park, Su-Woo;Kim, Yoon-Su;Lee, Sang-Ok;Lim, Byung-Hun;Kim, Tae-Gyun;Park, Cheol-Young;Choi, Byung-Jae;Lee, Moon-Rak;Do, Yong-Tae
    • Journal of Sensor Science and Technology
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    • v.17 no.5
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    • pp.338-345
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    • 2008
  • Steel bearing balls are important component in machines having moving parts. In this paper we describe a vision-based automatic inspection system designed for sensing defects on the surface of steel bearing balls. The system has a camera looking down over a rail on which balls roll. Two mirrors are installed at both sides of the rail so that the side parts of a ball can be well inspected. The entire ball surface can be sufficiently seen by taking three images at $120^{\circ}$ rotation interval. Defects are detected by thresholding the difference image between an image captured and the reference image of a good ball.

Characteristics of the Powder Type Ag System Insert Metals Made by Ball Milling Method and Brazed Joints (볼 밀링법으로 제조된 브레이징 삽입금속 및 접합 특성)

  • 김광수;이규도;황선효
    • Journal of Welding and Joining
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    • v.20 no.1
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    • pp.47-54
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    • 2002
  • Powder type Ag system insert metals were manufactured by ball milling process. The variables of milling process such as milling media, revolution speed and powder/ball weight ratio were constant except the milling time. The milling times were selected for 24, 48 and 72 hours. The insert metals made by milling process were evaluated by performing scanning electron microscope, x-ray and DSC(differential scanning calorimetry) analysis, and further in terms of wettability test. The selected insert metals that have the good characteristics compared to commercial insert metals were applied to make the brazed joints of the steel/steel and the steel/WC superhard particles. The characterizations of those brazed joints were also conducted by microstructural observations, shear tensile tests and microhardness measurements. The results indicated that milling time of 48 hours for making powder type insert metals was the best condition showing the small amount of oxides residue, low wetting angle and stable microstructure. The brazed joints that applied the 48 hours milled insert metal were very sound condition indicating the shear tensile value of $2.29{\times}102$ MPa and the microhardness of 138VHN. Further, the amount of the porosity was appeared to be lower than that of the commercial insert metals.

Fitting of Soft Contact Lenses (소프트 콘택트 렌즈의 피팅)

  • Lee, Eun-Hee;Kim, Dae-Soo
    • Journal of Korean Ophthalmic Optics Society
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    • v.5 no.1
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    • pp.173-180
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    • 2000
  • To determine the effect of base curve and diameter of soft contact lenses on the fitting under the various corneal curvature, the model eyes which was made of either stainless steel or ordinary wood, were used as the substitutes for human eyes. The evaluations of fit of the soft contact lenses on both wood model eyes and human eyes were found to be very similar to each other. All the contact lenses except very thin ones became flat after fit on the stainless steel model eyes because the model eye could not preserve enough moisture to hold the edge of contact lenses on the steel ball's surface. The relationships between the base curves of contact lenses and radii of cornea for the optimum (normal) fit were measured as follows : corneal curvature (C.C)<7.6 mm : base curve(B.C) 8.4 mm, C.C 7.6~7.8 mm : B.C 8.4~8.5 mm. C.C 7.8~8.1 mm : B.C 8.6 mm. It is concluded that larger base curve is required for the eyes which have abnormal bulge on its cornea. It is found that very thin soft contact lenses can be easily twisted or folded regardless of moisture content when they were fit on the relatively dry eyes(corneas).

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On wave propagation of football ball in the free kick and the factors affecting it

  • Xumao Cheng;Ying Wu
    • Steel and Composite Structures
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    • v.46 no.5
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    • pp.669-672
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    • 2023
  • In this research, the researcher has examined the factors affecting the movement of the soccer ball and will show that the effects such as air resistance, altitude above sea level, wind, air pressure, air temperature, air humidity, rotation of the earth, changes in the earth's gravitational acceleration in different areas. It, the geographical length and latitude of the launch point, the change of gravitational acceleration with height, the change of pressure with height, the change of temperature with height and also the initial spin (Magnus effect) affect the movement of projectiles (especially soccer ball). We modelled th ball based on shell element and derive the motion equations by energy method. Finally, using numerical solution, the wave of the ball is studied. The influences of various parameters are investigated on wave propagation of the ball. Therefore, in short, it can be said that the main factors that play a major role in the lateral deviation of the hit ball are the initial spin of the ball and the wind.

Evaluation of the Degradation Characteristics of CF-8A Cast Stainless Steel Using EDS and Nano-indentation (EDS와 나노압입을 이용한 주조 스테인리스강의 열화특성 평가)

  • Baek, Seung;Koo, Jae-Mean;Seok, Chang-Sung
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.291-296
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    • 2004
  • Cast austenitic stainless steel piping pump, valve casings, and elbows are susceptible to reductions in toughness and ductility because of long term exposure at the operating temperatures in LWR(light water reactor). In this paper, we have measured the material properties of long term aged CF-8A cast stainless steel, accelerated aging at $400^{\circ}C$. These studies have been carried out using Indentation tests(automated ball indentation and nano-indentation) and EDS(energy dispersive spectroscopy). The fracture toughness of CF-8A cast stainless steel was also determined by using standard fracture toughness and Automated Ball Indentation.

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THERMAL FRICTION TORQUE CHARACTERISTICS OF STAINLESS BALL BEARINGS

  • Lee, Jae-Seon;Kim, Ji-Ho;Kim, Jong-In
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.289-290
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    • 2002
  • Stainless steel ball bearings are used in the control element drive mechanism and driving mechanisms such as step motor and gear boxes for the integral nuclear reactor, SMART. The bearings operate in pressurized pure water (primary coolant) at high temperature and should be lubricated with only this water because it is impossible to supply greases or any additional lubricant since the whole nuclear rector system should be perfectly sealed and the coolant cannot contain ingredients for bearing lubrication. Temperature of water changes from room temperature to about 120 degree Celsius and pressure rises up to 15MPa in the nuclear reactor. It can be anticipated that the frictional characteristics of the ball bearings changes according to the operating conditions, however little data are available in the literature. It is found that friction coefficient of 440C stainless steel itself does not change sharply according to temperature variation from the former research, and the friction coefficient is about 0.45 at low speed range. In this research frictional characteristics of the assembled ball bearings are investigated. A special tribometer is used to simulate the axial loading and the bearing operating conditions, temperature and pressure in the driving mechanism in the nuclear reactor. Highly purified water is used as lubricant ‘ and the water is heated up to 120 degree Celsius and pressurized to 15MPa. Friction force is monitored by the torque transducer.

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Performance Analysis of High-Speed Ceramic Ball Bearings Under Thrust Loads in EHD Lubrication (축방향 하중을 받는 고속 세라믹 볼베어링에 대한 EHD 윤활영역에서의 성능 해석)

  • 반종억;김경웅
    • Tribology and Lubricants
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    • v.14 no.2
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    • pp.26-34
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    • 1998
  • This paper presents a high-speed performance analysis of ball bearings with ceramic balls under thrust loads. The sliding velocity profiles between a ball and raceways were obtained by the 3-D quasi-dynamic equations of motion including both centrifugal force and gyroscopic moment derived by vector matrix algebra. The friction at the contact areas was obtained by the Bair-Winer's non-Newtonian rheological model and the Hamrock-Dowson's central film thickness in EHL analysis. The nonlinear equations were solved by the Newton-Raphson method and the underrelaxation iterative method. The friction torques and ball behaviors with various loads, ball materials, and contact angles were predicted by this model. It was shown that the friction torque was sensitive to thrust load and contact angle, and that the friction torque and the pitch angle of the bearing with ceramic balls are smaller than those of the bearing with steel balls.