• Title/Summary/Keyword: Steam-Methanol Reforming

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Development of a 50W Powered Ceramic Micro Reformer Equiped with PROX Reactor (PROX 반응기가 있는 50W급 세라믹재질의 소형 reformer 개발)

  • Chung C.H.;Kim W.J.;Oh J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.225-229
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    • 2005
  • We have designed micro-fuel processor system, which consists of a steam reforming area and a PROX(preferential oxidation) area. Micro-fuel processor system generates $H_2$ rich gas from a methanol. In our experiment, we have integrated micro-fuel processor system using low temperature cofired ceramics (LTCC) process because LTCC is superior to other materials principally due to their high thermal and chemical stability, simpler fabrication processes, and lower materials cost. Therefore, we have studied and integrated micro-fuel processor system containing embedded heaters, cavities, and 3D structures of micro-channel with LTCC. Also we have optimized the LTCC process.

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Planar fuel cell design integrated with methanol reformer by using a high temperature membrane (고온형 멤브레인을 사용한 메탄올 개질 연료전지의 개질기 일체형 평판 설계)

  • Kim, Sung-Han;Jang, Jae-Hyuk;Gil, Jae-Hyoung;Lee, Hong-Ryul;Cha, Hye-Yeon;Ku, Bo-Sung;Jung, Chang-Ryul;Kundu, Arunaha;Miesse, Craig;Oh, Yong-Soo
    • 한국신재생에너지학회:학술대회논문집
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    • 2006.11a
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    • pp.467-470
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    • 2006
  • For a mobile application such as cellular phone, micro fuel cells should be extremely compact and thin. RHFC can be an alternative solution because RHFC gives higher power density than DMFC and does not need ahydrogen storage vessel In this paper, RHFC using methanol fuel is made as a novel planar design without a PROX. Both reformer and cell are made closely in a same plate to share the heater of reformer with the cell. The PBI membrane is used in the cell. The reason is that high temperature of reformer can cause a performance drop when perfluorosulfonic acid membrane such as Nafion is used such a high temperature operation also guarantees the higher CO tolerance to MEA catalyst. The cell is designed as an air-breathing type which the cathode of the cell is opened to the air. The commercial Cu/ZnO/Al2O3 steam reformer catalyst is packed in reformer channel. The active area of MEA is $11.9cm^2$ and the peak power density was $27.5mW/cm^2$.

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The evaluation on application of carbon monoxide in syngas from the mixed-waste gasification for raw materials of acetic acid (복합폐기물 가스화를 통해 발생된 합성가스 내 CO의 초산제조 원료 활용 적용성 평가)

  • Kim, Suhyun;Gu, Jaehoi;Kim, Narang;Sung, Hojin;Park, Sunam;Lim, Youngtaek;Choo, Sootae
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.205.1-205.1
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    • 2010
  • 국내에서 발생하는 생활폐기물 발열량이 최근 3,000 kcal/kg 정도를 웃돌고 있고 사업장 폐기물의 경우는 4,000~7,000 kcal/kg 정도로 높아 이러한 가연성 폐기물 들은 자원화하여 에너지원으로 사용가능하다. 폐기물 자원화 기술의 하나인 가스화 기술을 적용하면 폐기물 내의 가연분은 CO, $H_2$가 주성분인 합성가스로 전환되어 화학원료 또는 발전원료로서 활용이 가능하다. 본 연구에서는 합성가스의 다양한 활용분야 중에서도 메탄올과 CO의 합성을 통해 얻어지는 초산제조 공정에서 폐기물의 가스화를 통해 발생되는 합성가스 내의 CO를 적용하여 기존 초산제조공정에서 필요한 CO를 생산하기 위해 소모되는 고가의 납사 원료를 절감하고자 하는 방안이 검토되고 있다. 초산은 CO와 메탄올($CH_3OH$)을 금속이온계 귀금속촉매 상에서 메탄올카본닐레이션(Methanol carbonylation)반응으로부터 합성되는 것으로, 초산에스테르, 염료, 안료, 의약품 등의 원료로 사용되는 화학원료이다. 일반적으로 초산을 제조하기 위해 사용되는 CO를 생산하기 위하여 납사(Naptha)를 가스화하는 부분산화공정을 이용하거나 촉매를 사용한 Steam reforming공정을 적용하고 있는데, 가스화 및 Steam reforming의 원료가 되는 납사가 고가이고, 원유가가 상승하면 납사의 가격도 상승할 수 있고, 결국 초산제조 비용의 상승을 초래할 수 있다. 폐기물의 가스화를 통해 발생하는 합성가스 내의 CO를 활용하여 초산제조의 원료로 사용할 수 있다면 초산제조 공정에서의 CO 제조 비용 절감 및 폐기물 자원화의 효과를 동시에 달성할 수 있을 것으로 생각된다. 본 연구에서는 초산제조의 원료로 폐기물의 가스화를 통해 발생한 합성가스 내의 CO를 적용가능성을 검토하기 위하여 사업장 폐기물 및 사업장폐기물과 폐유, 건조슬러지 등을 혼합한 복합폐기물의 가스화를 통해 CO의 발생 특성을 분석하였다.

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High Purity Hydrogen Generator for Fuel Cell Vehicles (연료전지 자동차 탑재형 고순도 수소생산장치)

  • Han, Jaesung;Lee, Seok-Min
    • Transactions of the Korean hydrogen and new energy society
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    • v.12 no.4
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    • pp.277-285
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    • 2001
  • We developed a compact, 10 kWe, purifier-integrated reformer which supplies hydrogen for fuel cell vehicles. Our proprietary technologies regarding hydrogen purification by palladium alloy membrane and catalytic combustion by noble metal coated wire-mesh catalyst were combined with the conventional methanol steam reforming technology, resulting in higher conversion, excellent quality of product hydrogen, and better thermal efficiency than any other systems. In this system, steam reforming, hydrogen purification, and catalytic combustion take place all in a single reactor so that the whole system is compact and easy to operate. The module produces $8.2Nm^3/hr$ of 99.999% or higher purity hydrogen with CO impurity less than 10 ppm, which is equivalent to 10 kWe when PEMFC has 45 % efficiency. Thermal efficiency of the module is 81 % and the power density of the module is 1.6 L/kWe. As the results of experiments, cold-start time has been measured about 20 minutes. Response time of hydrogen production to the change of the feed rate has been within 1 minutes.

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Biomethanol Conversion from Biogas Produced by Anaerobic Digestion (혐기소화에 의한 Biogas 생산과 Biomethanol 전환에 관한 고찰)

  • Nam, Jae Jak;Shin, Joung Du;Hong, Seung Gil;Hahm, Hyun Sik;Park, Woo Kyun;So, Kyu Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.4
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    • pp.93-103
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    • 2006
  • Biogas is a byproduct after anaerobic digestion of organic materials and has been used as an energy source for heating and generating electricity. Demands of methanol for fuel mixed with gasoline and reactant in biodiesel production are steadily being increased. In this review, we summarized recent advancements in direct partial oxidation of methane to methanol with the brief history of methanol synthesis. The steam reforming and the catalytic oxidation of methane to methanol were compared, the former of which are mainly used in industrial scale and the latter in a stage of research and development. On the basis of this review, the possibility of methanol conversion from biogas was proposed in the aspects of the technological feasibility and the economical practicability.

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Preparation of the silica composite membranes for CO removal from PEMFC anode feed gas

  • Lee, Dong-Wook;Lee, Yoon-Gyu;Nam, Seung-Eun;Bongkuk Sea;Ihm, Son-Ki;Lee, Kew-Ho
    • Proceedings of the Membrane Society of Korea Conference
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    • 2003.07a
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    • pp.129-132
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    • 2003
  • Silica/SUS composite membranes were prepared for CO removal from products of methanol steam reforming. A support was prepared by coating Ni powder of sub-micron and SiO$_2$ sols of particle size of 500nm and 150nm in turns on a porous stainless steel (SUS) substrate. Silica top layer was coated on the modified support using colloidal sol with nanoparticle. As a result of mixture gas permeation test of silica composite membrane using H$_2$(99%)/CO(1%), CO concentration of 10000 ppm was reduced to under 81 ppm, which is acceptable in PEMFC anode gas specification. Permeation mechanism through the membrane was mainly molecular sieving.

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Hydrogen purification using membrane reactors

  • Barbieri, Giuseppe;Bernardo, Paola;Drioli, Enrico;Lee, Dong-Wook;Sea, Bong-Kuk;Lee, Kew-Ho
    • Proceedings of the Membrane Society of Korea Conference
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    • 2003.07a
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    • pp.21-24
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    • 2003
  • Methane steam reforming (MSR) was studied in a membrane reactor (MR) with a Pd-based and a porous alumina membranes. MRs showed methane conversion higher than that foresaw by the thermodynamic equilibrium for a traditional reactor (TR). Silica membranes prepared at KRICT were characterized with permeation tests on single gases ($N_2$, $H_2$ and $CH_4$). These silica membranes can be also used for high temperature applications such as $H_2$ separation $CO_2$ hydrogenation for methanol production is another reaction where $H_2O$ selective removal can be performed with these silica membranes.

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Study on Methanol Conversion Efficiency of Steam-Methanol Reforming on Pipe Shape and Flow Rate Variation in Curved Channel (수증기-메탄올 개질기의 곡유로 채널형 관 형태 변화에 따른 메탄올 전환율 및 유동 특성에 관한 수치해석적 연구)

  • Seong, Hong Seok;Lee, Chung Ho;Suh, Jeong Se
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.3
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    • pp.173-179
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    • 2016
  • This is a numerical study on the curved channel type of hydrogen reformer using the commercial code of fluid dynamics. We numerically compared the numerical model in a previous study model and the modelling of a tube type curved channel. In the result of numerical analysis on 4 types of curved channel reformers, the methanol conversion efficiency of type 1~4 were 45.0%, 45.3%, 45.6%, 45.6% respectively, and there was hardly any difference by ${\pm}0.6%$. In light of flow characteristics, the rectangle type tube and the type 2 with $45^{\circ}$ turn showed most uniform flow characteristics and concentration distribution of methanol, and the circular type tube and the type 3 with $90^{\circ}$ turn had most un-uniform flow characteristics and concentration distribution of methanol. We concluded that the design for curved channel reformer has to have rectangle type tube with curve of almost $45^{\circ}$ as in the type of curved pipe with $45^{\circ}$ turn.

Characteristics of the Carbon Capture and Utilization System in Methanol Fuel Propulsion Ships Based on the Hydrogen Fuel Cell Hybrid System (수소 연료전지 하이브리드 시스템 기반 메탄올 연료추진 선박에서 CCU 적용에 따른 시스템 특성 분석)

  • YoonHo Lee;JunHo Kim
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.30 no.2
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    • pp.239-251
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    • 2024
  • In this study, a hydrogen fuel cell process based on methanol was developed to reduce greenhouse gas emissions. In Case1, the methanol fuel engine system was designed to investigate the emission of exhaust gas when methanol was supplied as fuel instead of gasoline to the engine. In Case2, a hydrogen fuel cell system was designed by adding a methanol reforming system to Case1. This hybrid system produced gray hydrogen and combined the output of the engine and fuel cell to drive the ship. However, gray hydrogen emits carbon in the process of producing hydrogen. To address this problem, a carbon capture and utilization (CCU) system was added to Case3. The CO2 of the flue gas discharged from Case2 was synthesized with gray hydrogen to produce blue methanol. The results of the case studies revealed that the optimal operating conditions were 220 ℃, 500 kPa, SCR = 1.0, and flow ratio = 0.7. The system of Case3 reduced carbon emissions by 42% compared with that Case1. Thus, the hybrid system of Case3 could considerably reduce the ship's CO2 emissions.

Fabrication of Porous Nano Particles from Al-Cu Alloy Nano Powders Prepared by Electrical Wire Explosion (전기선 폭발법으로 제조된 Al-Cu 합금 나노분말을 이용한 다공성 나노 입자 제조)

  • Park, Je-Shin;Kim, Won-Baek;Suh, Chang-Youl;Ahn, Jong-Gwan;Kim, Byoung-Kyu
    • Journal of Powder Materials
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    • v.15 no.3
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    • pp.234-238
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    • 2008
  • Al-Cu alloy nano powders have been produced by the electrical explosion of Cu-plated Al wire. The porous nano particles were prepared by leaching for Al-Cu alloy nano powders in 40wt% NaOH aqueous solution. The surface area of leached powder for 5 hours was 4 times larger than that of original alloy nano powder. It is demonstrated that porous nano particles could be obtained by selective leaching of alloy nano powder. It is expected that porous Cu nano powders can be applied for catalyst of SRM (steam reforming methanol).