• Title/Summary/Keyword: Steam-Methane Reforming Process

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Simulation of the Hydrogen Conversion Rate Prediction for a Solar Chemical Reactor (태양열 화학반응기의 수소전환효율 예측 시뮬레이션)

  • Ko, Jo-Han;Seo, Tae-Beom
    • 한국태양에너지학회:학술대회논문집
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    • 2008.11a
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    • pp.294-299
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    • 2008
  • Steam reforming of methane is the most wide spread method for hydrogen production. It has heed studied more than 60 years. methane reforming has advantages in technological maturity and economical production cost. Using a high-temperature solar thermal energy is an advanced technology in Steam reforming process. The synthesis gas, the product of the reforming process, can be applied directly for a combined cycle or separated for a hydrogen. In this paper, hydrogen conversion rate of a solar chemical reactor is calculated using commercial CFD program. 2 models are considered. Model-1 is original model which is designed from the former researches. And model-2 is ring-disk set of baffle is inserted to enhance the performance. The solar chemical reactor has 3 inlet nozzle at the bottom of the side wall near quartz glass and an exit is located at the top. Methane and steam is premixed with 50:50 mole fraction and goes into the inside. Passing through the porous media, the reactants are conversed into hydrogen and carbon monoxide.

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A Comparative Study for Steam-Methane Reforming Reaction Analysis Model (수증기-메탄개질반응 해석모델의 비교연구)

  • Choi, Chong-Gun;Chung, Tae-Yong;Nam, Jin-Hyun;Shin, Dong-Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.7
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    • pp.497-503
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    • 2008
  • Hydrogen is considered as a fuel of the future for its renewability and environmental compatibility. The reforming of hydrocarbon fuels is currently the most important source of hydrogen, which is expected to continue for next several decades. In this study, extensive CFD simulations on the steam-methane reforming process were conducted to study the performance of four reaction models, i.e. three Arrhenius-type models and a user-defined function (UDF) model. The accuracies of different reaction models for various operating temperatures and steam carbon ratios (SCRs) were evaluated by comparing their CFD results with zero-dimensional intrinsic model of Xu and Froment. It was found that the UDF model generally produced more accurate results than Arrhenius-type models. However, it was also shown that Arrhenius-type models could be made sufficiently accurate by choosing appropriate reaction coefficients, and thus could also be useful for the simulation of the steam-methane reforming process.

The Study on Methane Reforming by CO2 and Steam for Manufacture of Synthesis Gas (합성가스 제조를 위한 CO2/수증기에 의한 메탄 개질반응 연구)

  • Cho, Wonihl;Lee, Seung-Ho;Mo, Yong-Gi;Sin, Donggeun;Baek, Youngsoon
    • Transactions of the Korean hydrogen and new energy society
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    • v.15 no.4
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    • pp.301-308
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    • 2004
  • The methane reforming with $CO_2$ and steam for manufacture of synthesis gas over $Ni/ZrO_2$ catalyst was investigated. Mixed reforming carried out $CO_2$ dry reforming with $O_2$ and steam for development of DME process in pilot plant. To improve a catalyst deactivation by coke formation, the mixed reforming added carbon dioxide and steam as a oxidizer of the methane reforming was suggested. The result of experiments over commercial catalyst in $CO_2$ dry reforming has shown that the catalyst activity decrease rapidly after 20 hours. In case of $NiO-MgO/Al_2O_3$ catalyst, the deactivation of 20 percent after 30 hours was occurred. The activity of Ni/C catalyst still was not decreased dramatically after 100 hours. The effect of $H_2$ reforming with steam over $Ni/CO_2$ catalyst obtained the optimal conversion of methane and carbon dioxide, and could be produced synthesis gas at ratio of $H_2/CO$ under 1.5.

Development of Simplified One-dimensional Model for Microchannel Steam/Methane Reformers based on Catalyst Effectiveness Factor Correlations (촉매유효도 상관식에 기반한 마이크로 채널형 수증기/메탄 개질기의 간략화된 1차원 해석모델의 개발)

  • Yun Seok Oh;Dae-Hoon Lee;Jin Hyun Nam
    • New & Renewable Energy
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    • v.19 no.2
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    • pp.1-12
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    • 2023
  • In this study, an efficient one-dimensional model was developed for predicting microchannel steam/methane reformers with thin washcoat catalyst layers with a focus on low-pressure reforming conditions suitable for distributed hydrogen production systems for fuel cell applications. The governing equations for steam/methane mixture gas flowing through the microchannel reformer were derived considering the species conservation with reforming reactions and energy conservation with external convective heat supply. The reaction rates for the developed model were simply determined through the catalyst effectiveness factor correlations instead of performing complicated calculations for the steam/methane reforming process occurring inside the washcoat catalyst layers. The accuracy of the developed was verified by comparing the results obtained herein with those obtained by the detailed computational fluid dynamics calculation for the same microchannel reformer.

Hydrogen Generation Characteristics of SMART Process with Inherent $CO_2/H_2$ Separation (CO$_2/H_2$ 원천분리 SMART 공정의 수소생산특성)

  • Ryu, Ho-Jung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.55-58
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    • 2007
  • To check the feasibility of SMART (Steam Methane Advanced Reforming Technology)system, an experimental investigation was conducted. A fluidized bed reactor of diameter 0.052 m was operated cyclically up to the $10^{th}$ cycle, alternating between reforming and regeneration conditions. FCR-4 catalyst was used as the reforming catalyst and calcined limestone (domestic, from Danyang) was used as the $CO_2$ absorbent. Hydrogen concentration of 98.2% on a dry basis was reached at $650^{\circ}C$ for the first cycle. This value is much higher than $H_2$ concentration of 73.6% in the reformer of conventional SMR (steam methane reforming) system. However, the hydrogen concentration decreased because the $CO_2$ capture capacity decreased as the number of cycles increased.

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Modeling, Simulation and Optimization of Hydrogen Production Process from Glycerol using Steam Reforming (글리세롤로부터 수증기 개질에 의한 수소 생산공정의 모델링, 시뮬레이션 및 최적화)

  • Park, Jeongpil;Cho, Sunghyun;Lee, Seunghwan;Moon, Dong Ju;Kim, Tae-Ok;Shin, Dongil
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.727-735
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    • 2014
  • For improved sustainability of the biorefinery industry, biorefinery-byproduct glycerol is being investigated as an alternate source for hydrogen production. This research designs and optimizes a hydrogen-production process for small hydrogen stations using steam reforming of purified glycerol as the main reaction, replacing existing processes relying on steam methane reforming. Modeling, simulation and optimization using a commercial process simulator are performed for the proposed hydrogen production process from glycerol. The mixture of glycerol and steam are used for making syngas in the reforming process. Then hydrogen are produced from carbon monoxide and steam through the water-gas shift reaction. Finally, hydrogen is separated from carbon dioxide using PSA. This study shows higher yield than former U.S. DOE and Linde studies. Economic evaluations are performed for optimal planning of constructing domestic hydrogen energy infrastructure based on the proposed glycerol-based hydrogen station.

Effect of Promoter with Ru and Pd on Hydrogen Production over Ni/CeO2-ZrO2 Catalyst in Steam Reforming of Methane (메탄의 수증기 개질 반응에서 Ni/CeO2-ZrO2 촉매의 수소 생산에 대한 Ru 및 Pd의 조촉매 효과)

  • In Ho Seong;Kyung Tae Cho;Jong Dae Lee
    • Applied Chemistry for Engineering
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    • v.35 no.2
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    • pp.134-139
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    • 2024
  • In the steam reforming of methane reactions, the effect of adding noble metals Ru and Pd to a Ni-based catalyst as promoters was analyzed in terms of catalytic activity and hydrogen production. The synthesized catalysts were coated on the surface of a honeycomb-structured metal monolith to perform steam methane reforming reactions. The catalysts were characterized by XRD, TPR, and SEM, and after the reforming reaction, the gas composition was analyzed by GC to measure methane conversion, hydrogen yield, and CO selectivity. The addition of 0.5 wt% Ru improved the reduction properties of the Ni catalyst and exhibited enhanced catalytic activity with a methane conversion of 99.91%. In addition, reaction characteristics were analyzed according to various process conditions. Methane conversion of over 90% and hydrogen yield of more than 3.3 were achieved at a reaction temperature of 800 ℃, a gas hourly space velocity (GHSV) of less than 10000 h-1, and a ratio of H2O to CH4 (S/C) higher than 3.

Efficient Computational Fluid Dynamics Model for Microchannel-Type Steam/Methane Reformers with Nickel Washcoat Catalyst Layers Based on Effectiveness Factor Correlations (촉매유효도 상관식에 기반한 마이크로 채널형 수증기/메탄 개질기의 효율적인 전산유체역학 해석모델)

  • YUN SEOK OH;AREUM JEONG;JIN HYUN NAM
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.6
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    • pp.749-760
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    • 2022
  • An efficient computational fluid dynamics model was proposed for simulating microchannel-type steam/methane reformers with thin washcoat catalyst layers. In this model, by using the effectiveness factor correlations, the overall reaction rate that occurs in the washcoat catalyst layer could be accurately estimated without performing the detailed calculation of heat transfer, mass transfer, and reforming reactions therein. The accuracy of the proposed model was validated by solving a microchannel-type reformer, once by fully considering the complex steam/methane reforming (SMR) process inside the washcoat layer and again by simplifying the SMR calculation using the effectiveness factor correlations. Finally, parametric studies were conducted to investigate the effects of operating conditions on the SMR performance.

Parametric Study of an Integrated Steam Methane Reformer with Top-Fired Combustor (통합 수증기 개질 시스템의 작동 조건에 대한 수치적 연구)

  • Noh, Jung-Hun;Jung, Hye-Mi;Kim, Donghee;Um, Sukkee
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.156.1-156.1
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    • 2011
  • It is of great importance to predict operating parameter characteristics of an integrated fuel processor by the increased life-time and system performance. In this study, computational analysis is performed to gain fundamental insights on transport phenomena and chemical reactions in reformer which consists of preheating, steam reforming, and water gas shift reaction beds. Also, a top-fired burner locates inside of the reforming system. The combustor is providing thermal energy necessary for the steam reforming bed which is a endothermic catalytic reactor. Two-dimensional numerical model of the integrated fuel processing system is introduced for the analysis of heat and mass transport phenomena as well as surface kinetics and catalytic process. A kinetic model was developed and then computational results were compared with the experimental data available in the literature. Subsequently, parameter study using the validated steam methane reforming model was conducted by considering operating parameters, i.e. steam to carbon ratio and temperature.

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Biogas Reforming through Microwave Receptor Heating (마이크로웨이브 수용체 가열을 통한 바이오가스 개질)

  • Young Nam Chun;June An
    • New & Renewable Energy
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    • v.20 no.1
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    • pp.126-134
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    • 2024
  • Biogas, composed mainly of methane (CH4) and carbon dioxide (CO2), is a renewable gas that can serve as an alternative energy source. In this study, we developed a new microwave reformer and analyzed its reforming characteristics. We observed that higher temperatures of the microwave receptor led to increased reforming efficiency. By supplying appropriate amounts of methane and steam, we could prevent carbon generated from the thermal decomposition reaction of carbon dioxide from depositing on the catalytic active layer, thus avoiding the inhibition of catalytic activity. Hydrogen generation was enhanced when maintaining the biogas ratio and steam supply at adequate levels. Increasing the SiC ratio in the receptor improved the uniformity of temperature distribution and growth rate, resulting in higher conversion rates of the reforming process.