• 한국압력기기공학회 논문집
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• 제8권2호
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• pp.14-20
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• 2012

Full load rejection capability of nuclear power plant depends primarily on steam dump capacity (SDCAP) and steam generator level control capability. Recently, Ulchin Units 1&2 have performed stretched power uprate (SPU) and replacement steam generator (RSG) projects, which increase the power by 4.5 percent. They change major design or operating parameters and especially reduces steam dump capacity at full power due to increase of the steam flow. The reduction of SDC after SPU results in degradation of heat removal capability in full load rejection transients. Therefore, we should perform evaluation to determine whether reactor trips occur in large load rejection transients. Uchin Units 1&2 have experienced full load rejection (FLR) three times from 2004 to 2010. Operating data from the plant occurrence of FLR at Ulchin Units 1&2 showed that steam generator (SG) level transients were limiting in point of reactor trip. However the plant had never reached reactor trip in the FLR and successfully continued in house load operation. The parameters and setpoints for the SG will be changed if the SG is replaced. Therefore, we evaluated the appropriateness of steam dump, main feedwater and steam generator water level control system preventing the plant from reactor trip in case of FLR by the parameter sensitivity study whether SG water level operated smoothly after SPU and RSG projects.

• 한국압력기기공학회 논문집
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• 제10권1호
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• pp.7-14
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• 2014

There has been extensive experience associated with the operation of SGs wherein it was believed, based on NDE, that throughwall tube indications were present within the tubesheet. The installation of the SG tubes usually involves the development of a short interference fit, referred to as the tack expansion, at the bottom of the tubesheet. The tack expansion was usually effected by a hard rolling process and thereafter, in most instance, by the expansion of a urethane plug inserted into the tube end and compressed in the axial direction. The rolling process by its very nature is considered to be intensive with regard to metalworking at the inside surface of the tube and would be expected to lead to higher residual surface stresses. Alternate repair criteria(ARC) in the tack expansion area have been developed and applied to nuclear power plants in USA, however domestic nuclear power plants have not applied ARC for tubes in tubeheet area yet. In consideration of the degradation characteristics of tubes in the Steam Generator tubesheet, this paper suggests ARC application for tubes in the steam generator tubesheet of the domestic nuclear power plants in order to assure life time of the steam generator as well as nuclear power plants.

• 한국압력기기공학회 논문집
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• 제9권1호
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• pp.40-47
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• 2013

The capacity factor of nuclear power plant in Korea is the highest level in the world. However, the integrity assessment of nuclear power plant is depended on foreign country. Especially, most eddy current testing systems for inspecting steam generators in nuclear power plant are currently imported from USA, Canada, and so on. Therefore, the eddy current testing system can react more active and adaptive from economic and managerial standpoint for actual nuclear power plants in Korea is required. In this paper, an eddy current testing system for inspecting steam generators in nuclear power plants is introduced. Frequency generator, analog circuit, analog digital converter circuit, and digital control circuit are composed in eddy current testing system. A benchmarking of acquisition system and acquisition software, eddynet 11i made by Zetec, and modifications are carried out based on the test environment of Korea nuclear power plants. Finally, all eddy current apparatus are integrated to inspect steam generator tubes in nuclear power plants.

• 한국압력기기공학회 논문집
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• 제11권2호
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• pp.13-19
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• 2015

Steam generator is one of the most important component of nuclear power plant, and it's integrity and reliability are to be assured to high level by pre-service inspection and in-service inspection. To improve the reliability of steam generator heat exchanger tubes and to secure the management of nuclear power plant safely, KHNP CRI recently has developed eddy current testing system for steam generator. KHNP CRI have performed a series of experimental verification and field application to confirm the performance of the developed ECT system in accordance with ASME Code requirements. The ECT system consists of a remote data acquisition unit, an ECT signal acquisition and analysis software, a water chamber robot controller and a probe push-puller. In this paper, we will details of the developed ECT system and the software and their experimental performance. And also we will report the field applying performance and the issues for further steps.

• 에너지공학
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• 제7권2호
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• pp.202-208
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• 1998

원자력 발전소의 증기방출계통에는 상당수의 산업공정에서 보여지는 바와 같이 배관을 통해 응축성 기체를 침수 분사시켜 응축시키는 과정이 포함된다. 본 연구에서는 증기방출계통 파이프와 지지문의 설계에 사용되는 동적 하중을 계산하기 위하여 증기방출 과도현상에 대한 해석을 특성기법을 사용하여 수행하였다. 해석모델은 마찰이 존재하는 균일한 배관을 통해 증기가 수조로 방출되는 경우에 대하여, 증기유량 및 배관 내에 원래 존재하고 있는 공기와 물의 방출유량 등을 고려하였고 압력 및 열원, 밸브, 분지관 등을 포함하였다. 배관의 유동 특성과 동적 하중을 계통 압력, 배관 길이 및 침수 깊이의 변화에 따라 계산하였다. 계산 결과 공기와 물의 경계에서의 배관의 동적 하중, 배관 내의 물 제거 시간 및 물 이동 속도 등은 계통 압력뿐만 아니라 배관 길이 및 침수 깊이의 영향을 받는 것으로 확인되었다.

• 한국압력기기공학회 논문집
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• 제6권1호
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• pp.1-8
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• 2010

The existing maintenance program is focused on time-based maintenance to inspect and repair components according to maintenance period, rather than condition-based maintenance or predictive maintenance. The preventive maintenance template of the steam turbine has been developed for optimizing maintenance procedure and improving reliability and availability of the steam turbine of nuclear power plants based on EPRI PM template methodology and EPRI technical reports about preventive maintenance.

• 한국압력기기공학회 논문집
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• 제10권1호
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• pp.96-99
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• 2014

The aim of the study was to evaluate the water treatment of pressurized water reactor secondary side by the mixed amine of ammonia and ethanolamine, from the standpoint of corrosion control, as compared with all volatile treatment of ammonia. The pressurized water reactor systems have switched a secondary side pH control agent to minimize the corrosion in the moisture separator/reheater and feedwater heater systems and the transport of corrosion products into steam generator. As results of field test, pH was increased in the steam generator and the wet steam area of moisture separator/reheater and the concentration of Fe were decreased by more than 50% as compared with water treatment of ammonia.

• 한국압력기기공학회 논문집
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• 제10권1호
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• pp.56-63
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• 2014

In this research, burst tests for axial notched steam generator tubes were conducted. To measure the burst pressure of notched tubes, a burst testing system was manufactured. The tests were conducted under internal pressure at room temperature. Part-through-wall and through-wall notches which have various geometries with different depths and lengths were machined by electro-discharged-machined(EDM) method. The burst pressure decreased exponentially with increasing notch length and decreased almost linearly with increasing notch depth. A comparison of the burst pressure with existing burst pressure solutions for cracked tube show that the existing solution agree well with the test results.

• 한국압력기기공학회 논문집
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• 제5권1호
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• pp.25-31
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• 2009

Steam Generator(SG) tube is an important component of Nuclear Power Plant(NPP), which comprises of the pressure boundary of primary system. The integrity of SG tube has been confirmed by the eddy current test every outage. In Korea, Bobbin probe and MRPC probe have been generally used for the eddy current test. Meanwhile the usage of Array probe has gradually increased in U.S., Japan and other countries. In this study, we investigated the defect detection capability of the Array probe through its preliminary application to SG tube inspection. The Array probe has the equivalent capability in the defect detection and sizing as the conventional methods. Thus it is desirable that the Array probe is generally applied to SG tube inspection in the domestic NPPs.

• 한국압력기기공학회 논문집
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• 제6권2호
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• pp.16-19
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• 2010

In this study, the axial ODSCC occurrence of domestic OPR 1000 steam generator tube was caused by the tube weakness and the sludge accumulation in the secondary side of steam generator. Inconel 600 HTMA used as tube material is related to most of tube leakage accidents in the world and also these ODSCCs were detected mainly at the 5th TSP(Tube Support Plate) to the 8th TSP of hot leg side. These elevations(5th TSP to 8th TSP) pave the way for the sludge accumulation. As a result of EC(Eddy Current) Bobbin and RPC data analysis, ODSCCs were occurred at contact points of tube and tube support plate. The more accumulated sludge, the higher occurrence frequency of ODSCC.