• 제목/요약/키워드: Static & Thermal Deformation

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50,000rpm급 초고속 주축계의 정적/동적/열적 특성 해석 (Static/Dynamic/Thermal Characteristics Analysis of a High-Speed Spindle System with 50,000rpm)

  • 김석일;조재완;이원재;이용희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.494-499
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    • 2003
  • This paper concerns the static, dynamic and thermal characteristics analysis of a high-speed spindle system for horizontal machining centers with 45mm x50,000rpm. The spindle system is designed based on the angular contact ceramic ball bearings, built-in motor, oil-air lubrication method and oil jacket cooling method. The structural and thermal analysis models of spindle system are constructed by the finite element method. The static and dynamic characteristics are estimated based on the static deformation, modal parameter, mode shape and frequency response function, and the thermal characteristics are estimated based on the temperature rise, temperature distribution and thermal deformation. The analysis results illustrate that the designed spindle system has excellent structural and thermal stabilities

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연삭기용 유정압베어링주축의 최적화에 관한 연구 (The Optimization of a Hydrostatic Spindle System for Grinding Machines)

  • Lee, C.H.;Park, C.H.;Lee, H.S.
    • 한국정밀공학회지
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    • 제13권7호
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    • pp.140-147
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    • 1996
  • Machining accuracy of machine tools spindles using the hydrostatic bearing, largely depends on the static stiffness and the thermal deformation of the spindle unit. In this paper, the modelling and static, thermal analysis of the hydrostatic spindles were performed for the relationship between the design variables like the bearing span, overhang, bearing stiffness and static stiffness at spindle. The goal of optimization is the mazimum, static stiffness at spindle nose with lower temperature rise in hydrostatic bearing. Temperature rise of hydrostatic bearing is minimized with the variables of spindle diameter and oil supply pressure. Finally, validity of the proposed algorithm is verified by improving the static, thermal performance of the existing hydrostatic spindles.

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고속이송계의 열변형오차 자동보정에 관한 연구 (The Study on Automated Compensation of Thermal Deformation for High Speed Feed Drive System)

  • 조성복;박성호;고해주;정윤교
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.195-198
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    • 2000
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the characteristics of thermal deformation played a more critical role than static stiffness and dynamic rigidity in controlling the level of machining accuracy. In spite of the improving the thermal deformation characteristics of machine tools at the design stage, there are always some residual errors that have to be compensated for during machining. In this study, thermal deformation error automated compensation device with multiple linear regression is proposed that thermal deformation error can be eliminated at the machining stage. The developed device has been practically applied to the feed drive unit.

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Thermal response analysis of multi-layered magneto-electro-thermo-elastic plates using higher order shear deformation theory

  • Vinyas, M.;Harursampath, D.;Kattimani, S.C.
    • Structural Engineering and Mechanics
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    • 제73권6호
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    • pp.667-684
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    • 2020
  • In this article, the static responses of layered magneto-electro-thermo-elastic (METE) plates in thermal environment have been investigated through FE methods. By using Reddy's third order shear deformation theory (TSDT) in association with the Hamilton's principle, the direct and derived quantities of the coupled system have been obtained. The coupled governing equations of METE plates have been derived through condensation technique. Three layered METE plates composed of piezoelectric and piezomagnetic phases are considered for evaluation. For investigating the correctness and accuracy, the results in this article are validated with previous researches. In addition, a special attention has been paid to evaluate the influence of different electro-magnetic boundary conditions and pyrocoupling on the coupled response of METE plates. Finally, the influence of stacking sequences, magnitude of temperature load and aspect ratio on the coupled static response of METE plates are investigated in detail.

Spindle Design Technology for High Speed Machine Tools

  • Lee, Chan-Hong
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 Handout for 2000 Inter. Machine Tool Technical Seminar
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    • pp.109-115
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    • 2000
  • The spindle unit is core parts in high precision machine tools. Diverse static, dynamic and thermal charateristics of spindle unit are needed for special purpose of machine tools. Compromise between those charateristics will be done in concept design phase. High static stiffness at spindle nose may be very important performance for heavy cutting work. High dynamic stiffness is also useful to high precision and high speed machine tools. Improvement of thermal charateristics in spindle lead to high reliability of positioning accuracy. For high speed spindle structure, the design parameter such as, bearing span, diameter, bearing type and arrangement, preload, cooling and lubrication method should be in harmony.

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미소가공을 위한 초정밀 밀링머신 설계에 관한 연구 (A Study on the Precision Milling Machine Design for Micro Machining)

  • 황준;지권구;정의식
    • 한국기계가공학회지
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    • 제8권1호
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    • pp.48-56
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    • 2009
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications. This study can also be provided a basic knowledge for further research of micro factory development.

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미소가공을 위한 마이크로 공작기계 최적설계 (Optimal Design of Micro Machine Tool for Micro Precision Machining)

  • 황준;정의식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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탄성변형으로 인한 틸팅패드 저널베어링의 예압 변화 (Elastic Deformation Induced Preload Change in Tilting Pad Journal Bearing)

  • 이동현;서준호
    • Tribology and Lubricants
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    • 제39권3호
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    • pp.102-110
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    • 2023
  • This study aims to quantify the variation in the performance of a tilting pad journal bearing (TPJB) owing to the elastic deformation of its pad. To this end, we first defined a parameter, "elastic preload", and predicted the changes in the performance of the TPJB, as a function of the preload amount. We used the iso-viscosity Reynolds equation, which ignores the temperature rise due to viscous shear in thin films, and the resultant thermal deformation of the bearing structure. We employed a three-dimensional finite element model to predict the elastic deformation of the bearing pad, and a transient analysis, to converge to a static equilibrium condition of the flexible pads and journal. Conducting a modal coordinate transformation helped us avoid heavy computational issues arising from a mesh refinement in the three-dimensional finite element pad model. Moreover, we adopted the Hertzian contact model to predict the elastic deformation at the pivot location. With the aforementioned overall strategy, we predicted the performance changes owing to the elastic deformation of the pad under varying load conditions. From the results, we observed an increase in the preload due to the pad elastic deformation.