• Title/Summary/Keyword: Starting powder

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Effect of Starting Crystallographic Phase on the Mechanical Properties of Hot-Pressed SiC Ceramics (초기분말의 결정상이 $Al_2O_3$를 소결 조제로한 고온가압 SiC 세라믹스의 기계적 특성에 미치는 영향)

  • 정동익;강을손;최원봉;백용기
    • Journal of the Korean Ceramic Society
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    • v.29 no.3
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    • pp.232-240
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    • 1992
  • Densification behavior, microstructural evolution, and mechanical properties of hot-pressed specimens using $\beta$-SiC and $\alpha$-SiC powder with Al2O3 additive were studied. Beta-SiC powder was fully densified as 205$0^{\circ}C$, but $\alpha$-SiC powder was at 210$0^{\circ}C$. The maximum flexural strength and the fracture toughness of the specimen hot-pressed using $\beta$-SiC powder were 681 MPa and 6.7 MPa{{{{ SQRT {m } }}, and thosevalues of specimen hot-pressed using $\alpha$-SiC powder were 452 MPa and 4.7 MPa{{{{ SQRT {m } }}, respectively. The strength superiority of specimen hot-pressed using $\beta$-SiC powder was due to the finer grain size, and higher density. The higher toughness of specimen hot-pressed using $\beta$-SiC powder than $\alpha$-SiC powder than $\alpha$-SiC powder was due to the crack deflection mechanism arised from the difference of thermal expansion coefficient between $\alpha$ and $\beta$-SiC phases which were co-existed in the sintered body.

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Finite Element Analysis of Densification Behavior during Equal Channel Angular Pressing Process of Powders (분말 ECAP 공정 시 치밀화의 유한요소해석)

  • Yoon, Seung-Chae;Quang, Pham;Chun, Byong-Sun;Lee, Hong-Ro;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.415-420
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    • 2006
  • Nanostructured metallic materials are synthesized by bottom-up processing which starts with powders for assembling bulk materials or top-down processing starting with a bulk solid. A representative bottom-up and top-down paths for bulk nanostructured/ultrafine grained metallic materials are powder consolidation and severe plastic deformation (SPD) methods, respectively. In this study, the bottom-up powder and top-down SPD approaches were combined in order to achieve both full density and grain refinement without grain growth, which were considered as a bottle neck of the bottom-up method using conventional powder metallurgy of compaction and sintering. For the powder consolidation, equal channel angular pressing (ECAP), one of the most promising method in SPD, was used. The ECAP processing associated with stress developments was investigated. ECAP for powder consolidation were numerically analyzed using the finite element method (FEM) in conjunction with pressure and shear stress.

Synthesis of kaolinite by hydrothermal reaction using pseudoboehmite as starting material (Pseudoboehmite를 출발물질로한 kaolinite의 수열 합성)

  • 고태석
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.11 no.1
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    • pp.33-37
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    • 2001
  • Kaolinite was synthesized through th acid treatment of mixture which consisted of psudoboehmite and colloidal silica in hydrothermal reaction at $213^{\circ}C$ under autogeneous vapor pressure. Crystallization process was characterized by X-ray powder diffraction pattern, IR spectra and Hinckley index was calculated. The synthesis in acidic solution promotes the dissolution of the starting materials and leads to crystallization of kaolinite. The rate of crystallization to kaolinite and stacking defect were found to e affected by kind of anion, acidity and starting materials.

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Fabrication of Reaction Sintered SiC Materials by Complex Slurry with Nano Size Particles (나노입자 혼합 복합슬러리를 이용한 반응소결 SiC 재료의 제조)

  • Lee Sang-Pill
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.425-431
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    • 2005
  • The efficiency of complex slurry preparation route for developing the high performance SiC matrix of $RS-SiC_{f}/SiC$ composites has been investigated. The green bodies for RS-SiC materials prior to the infiltration of molten silicon were prepared with various C/SiC complex slurries, which associated with both the sizes of starting SiC particles and the blending conditions of starting SiC and C particles. The characterization of Rs-SiC materials was examined by means of SEM, EDS and three point bending test. Based on the mechanical property-microstructure correlation, the process optimization is also discussed. The flexural strength of Rs-SiC materials greatly depended on the content of residual Si. The decrease of starting SiC particle size in the C/SiC complex slurry was effective for improving the flexural strength of RS-SiC materials.

Rapid Heating Concepts in Sintering

  • German, Randall M.
    • Journal of Powder Materials
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    • v.20 no.2
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    • pp.85-99
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    • 2013
  • Powder metallurgy applied rapid heating to sintering starting year 1900. Since 1970 the study has intensified. Now rapid sintering concepts embrace a spectrum of options ranging from dunk cycles to microwave, induction, exothermic, electric field, and spark approaches. Most of the efforts are targeting reduced microstructure coarsening during sintering, although reduced material decomposition is another common goal. The efforts are impressive for simple shapes and success metrics such a small grain size after densification. Several barriers need to be removed prior to application in powder metallurgy commercial sintering. Rapid heating research needs to focus on significant property gains, accurate product dimensions, and lower costs. So far each property gain obtained with rapid heating is matched by traditional sintering and composition changes. Several examples are cited to show the goals for the next round of innovations.

The Effects of Ball Size on Attritor Efficiency in the Processing of RBAO Ceramics (RBAO 세라믹스 공정에서 어트리터 효율에 미치는 볼 크기의 영향)

  • 김일수;강민수;박정현
    • Journal of the Korean Ceramic Society
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    • v.35 no.4
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    • pp.406-412
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    • 1998
  • The reaction bonded alumina ceramics was prepared through the addition of each SiC and ZrO2 powder to the mixture of Al metal powder and Al2O3 The mono sized (3mm) and biodal sized (3mm+5mm) balls were used in attrition milling of Al and starting powders. The milling efficiency of both cases was compared by the analysis of particle size and X-ray diffraction. After the forming and sintering of each powder batchs the weight gains dimensional changes and densities were determined. The specimens were investigated by X-ray diffraction analysis and scanning electron microscope. Bimodal sized balls had better milling effect than single ball size in the milling of Al powder. However in the milling which ceramic powders mono sized the green body during the reaction sintering at 1$600^{\circ}C$ for 5 hour was about 10% The densities attained the values of 92-98% theoretical. The SiC added specimen that was milled with 3mm ball media had 96% theoretical density and dense microstructure.

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Synthesis and Properties of $Al_2O_3-SiC$ Composites from Alkoxide (알콕사이드로부터 $Al_2O_3-SiC$ 복합재료의 제조 및 특성)

  • 이형민;이홍림;조덕호
    • Journal of the Korean Ceramic Society
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    • v.32 no.10
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    • pp.1212-1218
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    • 1995
  • Al2O3-coated SiC composite powder and mechanically mixed Al2O3-SiC composite powder were synthesized using Al-isopropoxide and commercial SiC as the starting materials. Experiment results showed that the sinterability of Al2O3-coated SiC composite powder was more improved than the mechanically mixed Al2O3-SiC composite powder by the effect of homogeneous coating of alumina around SiC particles. Hence, the mechanical properties of the former was also much more improved than the latter.

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Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method: (I) Development of Pressureless Powders Packing Forming Method and Characterization of Green Body (무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조: (I) 무가압 분말 충전 성형법 개발 및 성형체 특성 관찰)

  • 박정현;성재석;이상진
    • Journal of the Korean Ceramic Society
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    • v.31 no.1
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    • pp.31-38
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    • 1994
  • To overcome the demerit of conventional forming method, new forming method, pressureless powder packing forming method, was investigated. This technique is performed by powder packing followed by the infiltration of binder solution. Various alumina powders were used as starting materials and the powders showing good packing condition through powder packing experiment were chosen. The green densities prepared by this new forming method with these powders were lower than those of specimens by pressing method, but, nearly same density was obtained in case of green body prepared with the powders having high packing density. The distribution of binder in a green body was homogeneous and it was possible to a complex shape form by this forming method.

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Optimization for Permeability and Electrical Resistance of Porous Alumina-Based Ceramics

  • Kim, Jae;Ha, Jang-Hoon;Lee, Jongman;Song, In-Hyuck
    • Journal of the Korean Ceramic Society
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    • v.53 no.5
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    • pp.548-556
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    • 2016
  • Recently, porous alumina-based ceramics have been extensively applied in the semi-conductor and display industries, because of their high mechanical strength, high chemical resistance, and high thermal resistance. However, the high electrical resistance of alumina-based ceramics has a negative effect in many applications due to the generation of static electricity. The low electrical resistance and high air permeability are key aspects in using porous alumina-based ceramics as vacuum chucks in the semi-conductor industry. In this study, we tailored the pore structure of porous alumina-based ceramics by adjusting the mixing ratio of the starting alumina, which has different particle sizes. And the electrical resistance was controlled by using chemical additives. The characteristics of the specimens were studied using scanning electron microscopy, mercury porosimetry, capillary flow porosimetry, a universal testing machine, X-ray diffraction, and a high-resistance meter.

Synthesis of TiCx Powder via the Underwater Explosion of an Explosive

  • Tanaka, Shigeru;Bataev, Ivan;Hamashima, Hideki;Tsurui, Akihiko;Hokamoto, Kazuyuki
    • Metals and materials international
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    • v.24 no.6
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    • pp.1327-1332
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    • 2018
  • In this study, a novel approach to the explosive synthesis of titanium carbide (TiC) is discussed. Nonstoichiometric $TiC_x$ powder was produced via the underwater explosion of a Ti powder encapsulated within a spherical explosive charge. The explosion process, bubble formation, and synthesis process were visualized using high-speed camera imaging. It was concluded that synthesis occurred within the detonation gas during the first expansion/contraction cycle of the bubble, which was accompanied by a strong emission of light. The recovered powders were studied using scanning electron microscopy and X-ray diffraction. Submicron particles were generated during the explosion. An increase in the carbon content of the starting powder resulted in an increase in the carbon content of the final product. No oxide byproducts were observed within the recovered powders.