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Optimum Design on Lobe Shapes of Gerotor Oil Pump

  • Kim, J.H.;Kim, Chul;Chang, Y.J.
    • Journal of Mechanical Science and Technology
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    • 제20권9호
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    • pp.1390-1398
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular the pump is an essential machine element that feeds lubricant oil in an automotive engine. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the two rotors. Usually the outer one is characterized by lobes with a circular shape, while the inner rotor profile is determined as a conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used for the study of positive displacement pumps the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter Results obtained from the analysis enable the designer and manufacturer of the oil pump to be more efficient in this field.

가솔린엔진의 냉시동시 촉매변환기 위치변화에 따른 배기가스특성에 관한 실험적 연구 (An Experimental Study on the Characteristics of Gasline Engine Exhaust-gas by Changing Catalytic Converter Position for Cold-starting)

  • 이해철;석동현;윤준규;차경옥
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집D
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    • pp.945-949
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    • 2001
  • This study is an experimental study on the characteristics of emission by changing catalytic converter position for cold-start. The measurements are done a changing of the distance between exhaust manifold and catalytic converter. It measured temperature of exhaust manifold, before and after catalytic converter at each position of experimental condition. and measured the characteristics of emission which is HC, CO, $CO_{2}$ and lambda at each position of experimental condition. The results show a few advantage about reduction of HC and CO as catalytic converter's temperature is raised quickly as closed exhaust manifold. but $CO_{2}$ has not the same trend of HC and CO. From measurement value of lambda, reduction effects of $NO_{x}$ are known a few advantage as increase of the distance between exhaust manifold and catalytic converter.

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자동화 수동변속기용 건식클러치의 속도기반 Kiss-Point 능동 보상에 관한 연구 (A Study on the Speed-based Active Compensation of the Kiss-Point of Dry-type Clutch Equipped with Automated Manual Transmission)

  • 최우석;이교범;임원식
    • 한국자동차공학회논문집
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    • 제24권3호
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    • pp.372-378
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    • 2016
  • Clutch torque control is the key to the ride comfort improvement of a vehicle equipped with AMT (automated manual transmission). For such control, the torque transfer starting point, known as the "kiss point," should be indicated or at least estimated to compensate for the clutch torque. The kiss point changes due to wear, high temperature, and fatigue; as such, it should be estimated while the vehicle is being driven. In this study, the method of kiss point active estimation for an AMT vehicle with a dry-type clutch was devised. The kiss point is learned while the engine is in an idle state and while the transmission is at a neutral gear position. It is determined when the input shaft of the transmission starts to rotate by slowly engaging the clutch. The noise of the shaft speed signal during the slow engagement process is filtered for accurate control. The kiss point estimation at various clutch engagement speeds was analyzed via a vehicle test.

통합히터 성능평가장치를 통한 생산 공정 개선 (Improvement of Production Process based on Performance Evaluation System of Unified Heater)

  • 한우현;윤달환
    • 전기전자학회논문지
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    • 제18권1호
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    • pp.114-118
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    • 2014
  • 본 연구에서는 디젤 차량용 통합형 연료히터와 성능검사 시스템구현을 통해 생산공정을 개선한다. 센서와 히터가 분리된 연료히터를 히터내에 센서를 안착시켜 통합함으로써 일체형 통합히터를 개발하고, 성능평가 시스템 개발을 통하여 시험한다. 이때 성능평가 시스템은 통합히터를 구성하는 body, upper plate, stopper, lower plate, PTC, screw, 바이메탈 및 외부 터비날의 특성을 분석하고, 통합히터의 생산성을 결정한다. 저온 유동성시험장치에서는 극저온에서 고온사이 동작검사, 시험저항 설정에 따른 저항동작지연 및 전류동작지연, 온도변화에 따른 바이메탈 지연 검사, 블록히터의 전류 및 저항 검사, 히팅 운전검사 등을 수행한다. 따라서 효율적인 생산공정 과정을 통해 연료히터의 성능을 개선하는 생산공정 개선 알고리즘을 제시한다.

Crevice Corrosion Study of Materials for Propulsion Applications in the Marine Environment

  • Deflorian, F.;Rossi, S.;Fedel, M.;Zanella, C.;Ambrosi, D.;Hlede, E.
    • Corrosion Science and Technology
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    • 제14권6호
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    • pp.288-295
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    • 2015
  • The present work addresses crevice and galvanic corrosion processes occurring at the cylinder head gasket/cylinder head interface and cylinder head gasket/cylinder liner interface of four-stroke medium-speed diesel engines for marine applications. The contact between these systems and the marine environment can promote formation of demanding corrosion conditions, therefore influencing the lifetime of the engine components. The electrochemical behavior of various metals and alloys used as head gasket materials (both ferrous alloys and copper alloys) was investigated. The efficacy of corrosion inhibitors was determined by comparing electrochemical behavior with and without inhibitors. In particular, crevice corrosion has been investigated by electrochemical tests using an experimental set-up developed starting from the requirements of the ASTM G-192-08, with adaptation of the test to the conditions peculiar to this application. In addition to the crevice corrosion resistance, the possible problems of galvanic coupling, as well as corrosive reactivity, were evaluated using electrochemical tests, such as potentiodynamic measurements. It was possible to quantify, in several cases, the corrosion resistance of the various coupled materials, and in particular the resistance to crevice corrosion, providing a basis for the selection of materials for this specific application.

자동화된 변전소의 이벤트 발생시 준최적 탐색법에 기반한 모선 재구성 전략의 개발 (Bus Reconfiguration Strategy Based on Local Minimum Tree Search for the Event Processing of Automated Distribution Substation)

  • 고윤석
    • 대한전기학회논문지:전력기술부문A
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    • 제53권10호
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    • pp.565-572
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    • 2004
  • This paper proposes an expert system which can enhance the accuracy of real-time bus reconfiguration strategy by adopting local minimum tree search method and minimize the spreading effect of the fault by considering totally the operating condition when a main transformer fault occurs in the automated substation. The local minimum tree search method to expand the best-first search method. This method has an advantage which can improve the performance of solution within the limits of the real-time condition. The inference strategy proposed expert system consists of two stages. The first stage determines the switching candidate set by searching possible switching candidates starting from the main transformer or busbar related to the event. And, second stage determines the rational real-time bus reconfiguration strategy based on heuristic rules for the obtained switching candidate set. Also, this paper studies the generalized distribution substation modelling using graph theory and a substation database is designed based on the study result. The inference engine of the expert system and the substation database is implemented in MFC function of Visual C++. Finally, the performance and effectiveness of the proposed expert system is verified by comparing the best-first search solution and local minimum tree search solution based on diversity event simulations for typical distribution substation.

복합재를 이용한 50m급 비행선 구조개발 (Development of 50m Class Airship Structures)

  • 양남선;강왕구;김동민;이진우;염찬홍
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 추계학술발표대회 논문집
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    • pp.127-131
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    • 2003
  • KARI developed 50m class unmanned airship. The airship employ the pressure envelope design principle. The envelope must be considered as a main structural element of the airship. The envelope & three ballonets are fabricated by polyfiber composite laminates. Other structural components (gondola, tailwing, nosecone & engine mounts) are manufactured by carbon fiber & glass fiber laminates. In order to develop a big unmanned airship, a large amount of structural design, analysis and tests had to be made. The paper describes the structural configuration of the 50m class uumanned airship which are basic starting point of the structural development of an airship. The paper includes the various designing processes, components development tests and analysis results. Envelope & ballonets development processes which are very different to conventional airplane design are given in details with actual analysis & test results. The paper also describes the structural design and analysis results for other composite made structures. Each components were tested by static design limit loads and structural safety were confirmed. The paper shows the manufactured structural components and assembled airship.

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제로터 오일 펌프 로버형상에 관한 최적설계 (Optimum design on the lobe shapes of Gerotor Oil Pump)

  • 김재훈;김창호;김철
    • 한국정밀공학회지
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    • 제23권4호
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    • pp.124-131
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in odor to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used far the study of positive displacement pumps: the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter. Results obtained from the analysis enable the designer and manufacturer of oil pump to be more efficient in this field, and the system could serve as a valuable one for experts and as a dependable training aid for beginners.

유압식 에너지 회생시스템의 성능평가 (Performance Evaluation for Hydraulic Type Energy Regenerative System)

  • 정동수;김형의;강이석
    • 한국자동차공학회논문집
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    • 제14권2호
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    • pp.136-144
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    • 2006
  • Vehicles usually have 3 types of speed pattern like acceleration, travel, and deceleration. It requires much driving energy from engine while accelerating, preserves much kinetic energy by inertia moment at travel speed, and releases the kinetic energy to the air while decelerating by the break system. If we accumulate the kinetic energy while decelerating and reuse the energy at the accelerating stage, then it can elevate the fuel efficiency, reduce the emission and improve the motive power. This paper proposes a hydraulic type energy regenerative system which converts the kinetic energy into hydraulic energy at the stage of deceleration and reuses it at the starting and accelerating stage of vehicles. The test equipment which has the field condition of city bus was prepared to evaluate the performance for energy regeneration. The test results show that both energy regeneration efficiency and fuel efficiency are improved significantly and the emission is reduced notably.

지로터 오일 펌프용 통합적 설계 자동화 시스템 개발 (Development of an Integrated System for Automated Design of Gerotor Oil Pump)

  • 김재훈;김철
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.88-96
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of the internal lobe pump which is a particular type of positive displacement pump. The main components of the pump are rotors; usually the outer rotor profile is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate as the outer rotor profile. For this reason the topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to avoid cusp and loop between rotors. And the integrated system which is composed of three main modules has been developed through AutoLISP & Visual Basic and CAD considering various design parameters. It generates automatically an designed model for a general type of a gerotor pump and allows us to calculate two performances indexes commonly used for the study of positive displacement pumps: the flow rate and flow rate irregularity. Results obtained using the system enable the designer and manufacturer of oil pump to be more efficient in this field.