• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.42 no.5
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• pp.437-443
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• 2014

Engine is one of the most important parts in a rocket for completing its mission successfully. In this paper, we provide a methodology for estimating reliability and development cost of a liquid rocket engine newly developed. To estimate reliability, a baseline engine is selected considering factors whose effects on reliability are unquantifiable. Then reliability of a baseline engine is adjusted to reflect the effect of factors that can be modeled quantitatively. Using the previous Transcost engine cost expressed in terms of mass and the number of hot firing tests, the engine development cost is reexpressed in reliability and thrust requirements. Finally, a numerical example is given to illustrate the application of the methodology to a turbopump rocket engine using staged combustion cycle with LOX/LH2 propellant.

• Journal of the Korean Society of Propulsion Engineers
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• v.22 no.1
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• pp.52-57
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• 2018

This paper presents the design and cold flow test results of oxidizer-rich preburner injectors for a 9 tonf-class staged combustion engine cycle. Three types of coaxial swirl injectors were designed, and 12 injectors were designed for each type. The diameters of the fuel tangential holes are identical. The diameters of the oxidizer tangential holes were varied to investigate the influence of combustion in the oxidizer-rich preburner according to the momentum ratio of the gas oxidizer generated from combustion in the injector chamber and liquid oxidizer through the cooling channel. It will be verified through a powerpack and combustion test using an oxidizer-rich preburner. In the cold flow test, the fuel flow rate and oxidizer tangential hole flow rate reached the target value based on the designed differential pressure.

• Journal of Astronomy and Space Sciences
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• v.28 no.3
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• pp.233-239
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• 2011

A series of computational analyses was performed to predict the cooling process by the cooling channel of preburners used for kerosene-liquid oxygen staged combustion cycle rocket engines. As an oxygen-rich combustion occurs in the kerosene fueled preburner, it is of great importance to control the wall temperature so that it does not exceed the critical temperature. However, since the heat transfer is proportional to the speed of fluid running inside the channel, the high heat transfer leads to a trade-off of pressure loss. For this reason, it is necessary to establish a certain criteria between the pressure loss and the heat transfer or the wall surface temperature. The design factors of the cooling channel were determined by the computational research, and a test model was manufactured. The test model was used for the hot fire tests to prove the function of the cooling mechanism, among other purposes.

• Journal of ILASS-Korea
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• v.18 no.1
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• pp.27-34
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• 2013

A preburner is one of the key components for a staged combustion cycle engine fueled by kerosene and Lox. Since it has oxygen rich combustion inside, temperature control is very crucial. The temperature of the exhaust gas should be low enough not to burn turbine blade and yet high to keep the efficiency high. In addition temporal and spatial deviations also managed strictly. Conventionally, the required average and maximum temperature are determined by engine system and the preburner should be developed to meet the criteria. Currently being developed preburner has 50K spatial temperature deviation requirement. It was estimated by numerical simulations and proven by tests. The numerical analysis were done with both supercritical condition and normal conditions. The tests results showed that the temperature deviations were less than expected, and the results from the test and simulations were well agreed when the supercritical conditions were considered. Above all, since the gas temperature created by the preburner is very stable with minimum deviation, the preburner developed can be used to drive a turbine and for gas-liquid combustion chambers.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• v.y2005m4
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• pp.1-1
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• 2005

Japan Aerospace Exploration Agency(JAXA) has been conducting research and development of the Scramjet engines and their derivative combined cycle engines as hypersonic propulsion system for space access. Its history will be introduced first, and its recent advances, focusing on the engine performance progress, will follow. Finally, future plans for a flight test of scramjet and ground test of combined cycle engine will be introduced. Two types of test facilities for testing those hypersonic engines. namely, the 'Ramjet Engine Test Facility (RJTF)' and the 'High Enthalpy Shock Tunnel (HIEST)' were designed and fabricated during 1988 through 1996. These facilities can test engines under simulated flight Mach numbers up to 8 for the former, whereas beyond 8 for the latter, respectively. Several types of hydrogen-fueled scramjet engines have been designed, fabricated and tested under flight conditions of Mach 4, 6 and 8 in the RJTF since 1996. Initial test results showed that the thrust was insufficient because of occurrence of flow separation caused by combustion in the engines. These difficulty was later eliminated by boundary-layer bleeding and staged fuel injection. Their results were compared with theory to quantify achieved engine performances. The performances with regards to combustion, net thrust are discussed. We have reached the stage where positive net thrust can be attained for all the test coditions. Results of these engine tests will be discussed. We are also intensively attempting the improvement of thrust performance at high speed condition of Mach 8 to 15 in High Enthalpy Shock Tunnel (HIEST). Critical issues for this purposemay be air/fuel mixing enhancement, and temperature control of combustion gas to avoid thermal dissociation. To overcome these issues we developed the Hypermixier engine which applies stream-wise vortices for mixing enhancement, and the M12-engines which optimizes combustor entrance temperature. Moreover, we are going to conduct the flight experiment of the Hypermixer engine by utilizing flight test infrastructure (HyShot) provided by the University of Queensland in fall of 2005 for comparison with the HIEST result. The plan of the flight experiment is also presented.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.1
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• pp.89-96
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• 2013

Combustion pressures were measured to study combustion stability for an oxygen rich preburner by both of static and dynamic pressure sensors. The resolutions of each static and dynamic pressure sensor are the 1,000 Hz and 25,600 Hz, respectively. The nominal combustion pressure of the preburner was 200 bar but 80 bar was used at the several initial tests for the safety reason. Two stage ignition was applied to reduce the ignition impact for every tests including the tests with 200 bar combustion pressure. The tests lasted for 10 sec. max. and a little fluctuations of pressure was observed during the main mode. The measured pressures were studied by FFT analysis and no noticeable frequency coupling was found. Thus the preburner can be regarded as stable and it can be utilized for further study on staged combustion cycle liquid rocket engine.

• Journal of the Korean Society of Propulsion Engineers
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• v.15 no.2
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• pp.50-55
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• 2011

A preburner for the high performance, staged combustion cycle liquid rocket engine is being developed. For the structural design processes, strength experiments and finite element analyses on specimens simulating the brazing joints of the preburner, were performed and compared. Total two kinds of the specimen were manufactured for the tests. One simulated the joints between the oxygen injectors and the head junctioned by the conventional vacuum brazing. The another was made to test the brazing surfaces by vacuum compression between the combustion chamber cooling channel and the outer wall. During the burst experiments, it was observed that the fractures were occurred not at the brazed joining but in the middle of the face plate and the cooling wall. In addition, the analysis showed that the predicted fracture locations and the strains were well matched with the experiment results.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.923-927
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• 2017

Metal exposed to high temperature/high pressure/oxidizer-rich environment may cause rapid oxidation(ignition and combustion). Therefore, this study was performed for the selection of metal appropriate for high temperature/high pressure/oxidizer-rich environment. In order to make the high temperature, high pressure and oxidizer-rich environment, the test facility utilizing the catalytic reaction of hydrogen peroxide was constructed and the metal oxidation and ignition of the STS series metals were evaluated. The result showed that the change of the selected material (discoloration) and the surface roughness were observed, but the change in the weight and thickness of the specimen was not significant.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.843-848
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• 2017

Metal exposed to high temperature/high pressure/oxidizer-rich environment may cause rapid oxidation(ignition and combustion). In this study, a DC power supply test system that controls the temperature of specimen by supplying power to the specimen was constructed and after simulating the high temperature/stagnation/oxidizer-rich environment, the metal oxidation and ignition of STS series metal materials were evaluated. As a result, we was confirmed that the deformation (discoloration) of the selected material, the change in the surface roughness and the peeling of the metal surface were observed, and that the weight and the specimen thickness were changed. The most oxidized specimen was STS 304 and the less oxidized specimen was XM-19.

• Bulletin of the Korean Space Science Society
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• 2004.10b
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• pp.325-327
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• 2004

The longitudinal instability (POGO) of the rocket should not be occurred during the whole flight time for the large class liquid propulsion system to complete a mission successfully. The longitudinal instability is caused by the resonance between the propulsion system and rocket structure in the low frequency range below 50Hz, ordinarily. Analysis on the low frequency dynamic characteristics on the liquid propulsion system with staged combustion cycle engine system was performed as a preliminary study on the longitudinal instability analysis.