• Title/Summary/Keyword: Sprocket

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The Development of High Contact Fatigue Strength P/M Sprocket for the Silent Chain System

  • Yamanishi, Yuuji;Tsutsui, Tadayuki;Ishii, Kei
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.142-143
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    • 2006
  • Recently, automotive engines have changed to the silent chain system in order to reduce noise and to improve reliability. High contact fatigue strength is needed for the sprockets of silent chain system. As a result, a high-contact-fatigue-strength P/M material was developed using the technology of surface rolling, which densifies the surface layer of sintered parts. It was established that the contact fatigue strength of the developed material was a great improvement over that of the conventionally used sintered material.

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Design of Slide-Type Automatic Pallet Changer for M/C by Simulation (시뮬레이션을 통한 M/C용 공작물 자동교환장치의 설계)

  • Park, Hoo-Myoung;Jun, Jae-Uhk;Lee, Sang-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.111-121
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    • 2015
  • The objective of this study is to develop an automatic object changer unit to improve changing process problems existing in the conventional horizontal machining center. In order to perform this objective, an upward and downward traverse unit was designed. This unit consists of a motor, reducer, chain and sprocket wheel, and an upper and lower base. This automatic object changer unit performs a sliding contact motion in a purpose built and designed frame. Constraint conditions for the upward and downward traverse unit were first designed. Then, an operation mechanism was designed and introduced as the sum of the kinetic energy for the sprocket wheel and the upper and lower base and which was based on the moment of inertia, which is the kinetic energy of the converted upward and downward traverse unit in the side of the reducer. The paper covers the design of th e Automatic Pallet Changer for th e machining center.

Study of the Interaction between Tracked Vehicle and Terrain (궤도차량과 토양의 상호작용에 대한 연구)

  • Park, Cheon-Seo;Lee, Seung-Jong
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.140-150
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    • 2002
  • The planar tracked vehicle model used in this investigation consists of two kinematically decoupled subsystems, i.e., the chassis subsystem and the track subsystem. The chassis subsystem includes the chassis frame, sprocket, idler and rollers, while the track subsystem is represented as a closed kinematic chain consisting of rigid links interconnected by revolute joints. In this study, the recursive kinematic and dynamic formulation of the tracked vehicle is used to find the vertical terce and the distance of an arbitrary track moved in the driving direction along the track. These distances and vertical forces obtained are used to get the deformation and sinkage of a terrain. The FEM(Finite Element Method) is adopted to analyze the interaction between tracked vehicle and terrain. The terrain is represented by a system of elements wish specified constitutive relationships and considered as a piecewise linear elastic, plastic and isotropic material. When the tracked vehicle is moving with different speeds on the terrain, the elastic and plastic deformations and the maximum sinkage for the four different types of isotropic soils are simulated.

Mechanical Design and Evaluation of Linear Tape Feeder for Chip Mounter (칩마운터의 직진 테이프 피더 설계 및 평가)

  • Lee Soo-Jin;Kang Sung-Min;Lee Chang-Hee;Kim Yong-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.155-161
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    • 2006
  • This paper introduces a new type of mechanical tape feeder for chip mounter. The mechanical feeder is composed of a pneumatic linear actuator and a linear feeding module with the application of a cam-slider. As semiconductor chips are getting smaller, PCB assembly makers require the feeder to position the chip with high accuracy. The linear feeding system improves the positioning accuracy of the chip by getting rid of the index error, which brings into existence on the sprocket rotating feeder. It also can make greatly reduce the dumping rate. The dumping error is caused by the impact occurred as the pawl to interrupt ratchet wheel rotation. The paper discusses its mechanism and mechanical performance. The positioning accuracy and the dynamic characteristic were measured for long time operation and analyzed. As a result, the feeder showed very good performance. However, the feeding system was dynamically unstable due to the cover film eliminator that is required to be modified

A Study on the Mold System of Bicycles Gear for Driving Safety (주행 안전을 위한 자전거 기어의 프레스금형에 관한 연구)

  • Jeong, Youn-Seung
    • Journal of the Korea Safety Management & Science
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    • v.20 no.4
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    • pp.1-6
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    • 2018
  • Recently, bicycle has means of effective healthy transportation, and riding the bicycles is considered as popular recreational and sporting activities. Also, the saddle, steering system, driving device and braking device are researched briskly because of consumer's need for driving performance and comfort. Especially, the importance of a cassette responsible for transmission function by transmitting power to the drive shaft through the chain is very focused. The writer conducted structural analysis for the sprocket of each level using the ANSYS widely used for the analysis. Speed shifting performance was enhanced by minimization / simplification of shifting point through a sort of tooth profile of the cassette. By partitioning a clear value type and other shifting point, it has been modified to enable smooth speed-shifting. In addition, as titanium precision forming process, this study studied the molding technique by blanking and dies forging for mass production of the cassette. so it could be expected that the entire drive train would utilize that in the future. The stamping process capability for thin materials for the mass production of the sprockets is applicable to producing automobile parts, so lightweight component production is likely to be possible through that, for the safety of driving.

Development of Sintered Parts for Variable Valve Timing Unit

  • Nishita, Takashi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.690-691
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    • 2006
  • Variable valve timing unit, which is able to decrease environmental load and improve fuel economy is loaded onto many automobiles recently. This unit consists mainly of sprocket, housing and rotor. These parts are requested different properties according to environment. We produce sintered parts for variable valve timing unit by selecting compact, sinter process and special treatment according to demanded properties. In this paper, demanded properties of sintered parts for variable valve timing unit and adopted technique to satisfy them are presented.

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Transmission Error Influences by Initial Tension of Timing Chain System (타이밍 체인 시스템의 초기 장력이 전달 오차에 미치는 영향)

  • Park, Yongsik;Jung, Taeksu;Hong, Yunhwa;Kim, Youngjin;Park, Youngkyun;Lee, Jungjin;Cho, Chongdu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.2
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    • pp.133-139
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    • 2017
  • The timing chain system, which is a typical power transmission technology applied to a vehicle, has been widely used by the automotive industry because it is normally designed to last a car's lifetime. However, the timing chain system may cause some problems due to the shape of the chains and the polygonal behavior on contact between the chain and the sprocket. In addition, noise and vibration caused by transmission error are the most typical problems encountered by major automotive manufacturers and they are considered as the main source of customer complaint. The initial tension of the chain-sprocket system is thought to be the main cause of transmission error, and it is regarded as the source of engine vibration and noise. The initial tension of the chain system should be controlled carefully since a low initial tension can cause twisting, which may lead to a system malfunction, while a high initial tension can reduce the service life due to a worn down contact surface. In this paper, the kinematic analysis model is generated with various initial tensions, which are controlled by changing the shape of the fixed guide with the largest contact surface with chain. The results showed that the transmission error was minimized on a particular range of initial tension, and the tendency showed that the error changed with a higher sensitivity at a lower initial tension.

Dynamic Modeling and Analysis of a High Mobility Tracked Vehicle (고속 궤도차량의 동역학적 모델링 및 해석)

  • Lee, Byung-Hoon;Souh, Byung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.11 s.254
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    • pp.1486-1493
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    • 2006
  • This paper presents a dynamic model of a high mobility tracked vehicle composed of rigid bodies. Track is modeled as an extensible cable and the track tension between the sprocket and roller is calculated by the catenary equation. The ground force acting on a road wheel is calculated by the Bekker's pressure-sinkage relationship using the segmented wheel model. System equations of motion and constraint acceleration equations are derived in the joint coordinate space using the velocity transformation method.