• 대한기계학회논문집A
• /
• 제24권6호
• /
• pp.1499-1512
• /
• 2000

The dynamic explicit finite element method and the static implicit finite element method are applied effectively to analyze total auto-body panel stamping processes, which include the forming stage , the trimming stage and the spring-back stage.\The explicit time integration method has better merits in the forming stage including highly complicated three-dimensional contact conditions. On the contrary, the implicit time integration method is better for analyzing spring-back since the complicated contact conditions are removed and the computing time to get the final static state is short. In this work, brief descriptions of the formulation and the factor study are presented. Further, the simulated results for the total auto-body panel stamping processes are shown and discussed. The formability and the weld line movement in stamping with Tailor Welded Blanks were investigated through QTR-OTR-FRT.

• 한국정밀공학회지
• /
• 제18권9호
• /
• pp.186-191
• /
• 2001

Spinning process is a chipless metal forming method for axi-symmetric parts, which is more economical, efficient and versatile method for producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, a fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate($\gamma$) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to hale an effect on spring back. The empirical results were analyzed to know how much spring back was affected by these factors. And also thickness and diameter distribution of a multistage cup obtained by spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

• 한국정밀공학회지
• /
• 제34권4호
• /
• pp.273-279
• /
• 2017

In sheet metal forming numerical analysis, the strain hardening equation has a significant effect on calculation results, especially in the field of spring-back. This study introduces the Kim-Tuan strain hardening model. This model represents sheet material behavior over the entire strain hardening range. The proposed model is compared to other well known strain hardening models using a series of uniaxial tensile tests. These tests are performed to determine the stress-strain relationship for Al6016-T4, DP980, and CP Ti sheets. In addition, the Kim-Tuan model is used to integrate the CP Ti sheet strain hardening equation in ABAQUS analysis to predict spring-back amount in a bending test. These tests highlight the improved accuracy of the proposed equation in the numerical field. Bending tests to evaluate prediction accuracy are also performed and compared with numerical analysis results.

• 한국산학기술학회논문지
• /
• 제12권1호
• /
• pp.7-14
• /
• 2011

연질 동관은 조선, 자동차, 플랜드, 냉동공조 기기 등에 많이 사용되는 대표적인 파이프 재료 중의 하나이다. 그러나 이러한 재료들은 벤딩가공시 외부의 주름, 스프링백, 관이 얇아지는 현상들이 자주 발생하여 문제가 된다. 본 논문에서는 연성재질을 벤딩시 맨드럴이 슬라이딩 가이드 레일을 따라서 파이프를 누르는 벤딩방식을 선택한 연성재질 전용 벤딩머시인을 제작하여 이와 같은 현상을 줄였다. 이의 성능을 확인하는 과정에서 재료로 사용한 동관의 직경이 작을수록 스프링백 현상은 증가하였고 또한 굽힘각도가 클수록 컸다. 또한 동관의 벤딩시 주름이 거의 발생하지 않는 성형품을 제작할 수 있었다.

• 소성∙가공
• /
• 제30권3호
• /
• pp.134-141
• /
• 2021

In order to improve excessive spring-back behavior as a result of the roll forming process using ultra high strength steel (UHSS) sheet, local softening in region of a partial area expected to be deformed on an initial blank is considered in this study. With SPFC1470 UHSS sheet with initial blank thickness of 1.20mm, the local softening is performed with the following conditions: temperatures of 500℃, 550℃, 600℃ and 650℃, and holding time of 20s, 40s, 80s and 160s. Mechanical properties, such as yield stress and tensile strength, as well as elongation, are evaluated through uniaxial tensile tests, while the microstructural characteristics as a result of local softening are also investigated using the heat-treated specimens. As a result, it is shown that the spring-back behavior of the roll-formed prototype was reduced about by 78.9%, when the local softening at about 500℃ was performed for 160s considering the practical manufacturing condition.

• Design & Manufacturing
• /
• 제17권2호
• /
• pp.47-54
• /
• 2023

The research direction of the automobile industry worldwide is speeding up research to improve fuel efficiency through weight reduction as the weight of automobiles increases due to environmental problems, convenience demands, and safety problems. As a way to solve weight reduction, there is a method of improving mechanical properties by improving the development and manufacturing method of lightweight materials with replaceable mechanical properties. Therefore, research on the molding and processing technology of aluminum, which is a lightweight material, is being actively conducted. In this study, aluminum material was applied. By using Autoform S/W, a press forming analysis program, the blank holding force, mold die R, and bead restraint force were selected in three levels, respectively, and the results and optimization of formability and shape freezing were carried out. In this study, aluminum material was applied. By using Autoform S/W, a press molding analysis program, the blank holding force, mold die R, and bead restraint force were selected in three levels, respectively, and the results and optimization of formability and shape freezing were carried out. The optimized results were confirmed by comparative analysis of formability and Spring Back. As a result of the experiment, it was possible to confirm the result value of the Spring Back of the final product according to the tensile change of the material.

• 해양환경안전학회:학술대회논문집
• /
• 해양환경안전학회 2017년도 추계학술발표회
• /
• pp.69-69
• /
• 2017

Flame arrestor as end of line flame arrester for endurance burning prevents a light-back at deflagration and stabilized burning (during and after endurance burning) of potentially explosive vapor-air and gas-air mixtures at the end of vent pipes. In a flame arrestor, spring is an important part. The spring load as well as the spring's elasticity determine when the hood is opened. In addition, the spring have to work in high temperature condition due to gas burning. Therefore, it is necessary to analyze mechanical load and elasticity of spring when gas is burned. Based on the dynamic calculation on working process of a specific flame arrestor, analysis of spring is taken. A three dimensional model for spring burned in flame arrestor by using CFD simulation. Results of the CFD analysis are input in FEM simulation to analyze structure of the spring. The simulation results can predict and estimate the spring's load and elasticity at variation of the spring's deflection. Moreover, the obtained result can provide makers with references to optimize design of spring as well as flame arrestor.

• 한국터널지하공간학회 논문집
• /
• 제18권6호
• /
• pp.545-556
• /
• 2016

운영 중 해저 터널의 안정성 평가에 다양한 계측 정보를 사용해서 역해석하면, 효율적인 오차율 이내의 결과를 획득할 수 있다. 선행 연구에서 검증된 차분진화 알고리즘 기반의 역해석 수행 시 FLAC3D 등 범용 지반해석 프로그램을 사용했지만, 상대적으로 해석시간이 오래 걸리고, 제어가 어려운 단점이 있다. 이러한 이유로, 상대적으로 해석시간이 짧게 소요되는 beam-spring 모델기반의 FEM solver를 Python 언어로 개발하여, 기구축된 차분진화 알고리즘과 결합하였다. 계측 데이터로부터 실시간에 가깝게 운영 중 터널의 안정성 평가가 가능할 것으로 판단되며, 우선 솔버 개발에 용이한 종단방향 터널에 대해서 프로그램을 개발하였다.

• 대한치과교정학회지
• /
• 제24권3호
• /
• pp.709-719
• /
• 1994

The aim of this investigation was to identify which suing is more suitable for uprighting of the 30 degree inclined lower second molar in different situations. Between four different molar uprighting springs which were A, B, C type and T-loop spring, the author tested T-loop suing as a control material and the other springs were experimental group. Each spring was fabricated from .017' $\times$ .025' TMA wire and preactivated with 40 degree tip-back bend. Stabilizing unit included from the lower right central incisor to the lower right second premolar which were made by acrylic resin. The photoelastic overview of the lower right quadrant showed that stress concentrations were observed in its photoelastic model. The obtained results were as follows. 1. Higher concentration of compression can be seen clearly at the distal curvature than the mesial of the lower second molar when A type uprighting spring was applied, which can be used as a space regainer. 2. Higher level compression was presented at the mesial root apex area than the distal of the lower second molar in B type uprighting spring, which can be used as a space closer. 3. Areas of higher compression and tension were observed about the mesial and distal root of the lower second moalr than A and B type in C type uprighting spring, which can be used as a partial space regainer.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2001년도 추계학술대회 논문집
• /
• pp.195-199
• /
• 2001

The flow turning process, an incremental forming process, is a cost-effective forming method for axi-symmetric intricate parts to net shape. However, the flow turning process shows a fairly complicated deformation, it is very difficult to obtain satisfactory results. Therefore extensive experimental and analytical research has not been carried out. In this study, an fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate(v ) and comer radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have an effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distributions of a multistage cup obtained by flow turning process were observed and compared with those of a commercial product produced by conventional deep drawing.