• Title/Summary/Keyword: Spring steel

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Effect of Mean Stress on Fatigue Properties in Spring Steel (스프링강의 피로 특성에 미치는 평균 응력의 영향)

  • Seok, Chang-Sung;Kim, Hyung-Ick;Chang, Pil-Soo;Joo, Jae-Man;Kang, Jeong-Hoon
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.255-260
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    • 2003
  • Most of the fatigue test were achieved in fully reversed condition that mean stress is zero. But, generally, mean stress can not be zero. This research was achieved the bending fatigue test that changes mean stress to spring steel and was studied relation with the mean stress and the fatigue life. The method to search effect about mean stress was extended S-N graph in two cases. One method was extended S-N graph using modified Miner's rule with considering damage. Another was extended using tendency of S-N graph. The exponential value(${\alpha}$) of mean stress-alternating stress equation is converged between the Goodman's and the Gerber's value even if fatigue life increases.

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2-Step Shot Peening Process for the Improvement of Fatigue Crack Growth Properties (균열 특성 개선을 위한 2단 쇼트피닝 가공)

  • Lee, Seoung-Ho;Shim, Dong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.67-72
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    • 2003
  • In this study, to investigate the effects of 2-step shot peening at the surface of spring steel, crack growth tests are conducted on spring steel and shot peened specimens. And then the residual stresses and fractographs are examined. The crack growth equation that can describe the whole crack growth behavior is used to evaluate the experiment results. The results show that fatigue crack glows slowly in the shot peened specimen than in the unpeened. And in the case of the 2-step shot peened specimen the initial stress intensity factor range and the fracture toughness is higher than the unpeened specimen due to the compressive residual stress. Fractographs show that the compressive residual stress of the surface suppress the fatigue crack opening and consequently slow crack growth rates.

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Countermeasure of rebound reducing for wet-mixed steel fiber reinforced shotcrete (강섬유보강 습식 숏크리트의 리바운드 저감대책)

  • Lim Joo-Young;Park Hae-Geun;Lee Myeong-Sub;Cho Nam-Sup
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1162-1167
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    • 2004
  • From the early 1980's, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Owing to the results of many researches, the practical problems of shotcrete has been improved for a last decade. However, the excess amount of rebound still remains one of the critical problems in shotcrete technology. In order to improve for this rebound problem, recently developed cement mineral accelerator has been successfully applied to several NATM tunnels in Korea. An experimental investigation was carried out in order to verify the rebound characteristics of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with powder types cement mineral accelerator. Mortar setting test, SEM analysis, bonding test under spring water condition and rebound test were conducted. From the result, wet-mix SFRS with cement mineral acelerator exhibited excellent bonding characteristics even spring water condition and less rebound ratio compared to the conventional liquid accelerator.

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A Study on Fatigue and Fracture Toughness on Change Temperature of Spring Steel for Automobile (자동차용 스프링강의 온도변화에 따른 피로 및 파괴인성에 관한 연구)

  • Kim, Chu-Yong;Park, Won-Jo;Jung, Jae-Wook;Huh, Sun-Chul
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.308-313
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    • 2004
  • Recently, the steel parts used for automobiles and trains are required to be used under higher stress than ever before in need of the weight down. In this study, high strength and superior toughness spring steels as the suspension material, used for automobile and railroad industries were utilized to carry out the following in vestigations; 1) To evaluate the characteristics of fatigue crack propagation, the experiments of fatigue crack growth were respectively carried out at the room temperature(RT), $100^{\circ}C$, $200^{\circ}C$ 2) Peening and unpeening materials at the each temperature were investigated for the effect on fracture toughness by compressive residual stress generated from the shot peeing.

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A Study on High Temperature Fracture Toughness Characterisitics of Spring Steel by Compressive Residual Stress (압축잔류응력이 스프링강(SUP-9)의 고온파괴인성에 미치는 영향에 관한 연구)

  • Jung, Jae-Wook;Park, Won-Jo;Lee, Kwang-Young;Huh, Sun-Chul
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.314-319
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    • 2004
  • High temperature fracture toughness characteristics of shot peened spring steel(SUP-9), which is used for automobile suspension system and railroad, was investigated in this paper. Fracture tougness test for room temperature, $100^{\circ}C$ , and $200^{\circ}C$ were evaluated by material test system(MTS). The experimental results show that the fracture toughness was improved by peened and unpeened. The fracture toughness for high temperature were also improved by peened and unpeened.

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A Study of Shot peened Spring Steel for Fatigue Life Improvement and Compressive Residual Stress Disappearance on the High Temperature (SUP9 스프링강의 쇼트피닝가공에 의한 피로수명향상과 고온환경에서의 압축잔류응력 소멸현상에 관한 연구)

  • Park, Keyoung-Dong;Son, Myung-Koon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.347-353
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    • 2002
  • The compressive residual stress, which is induced by shot peening process, seems to be an important factor of increasing the fatigue strength. And then it was showed that residual stress was disappearenced at the high temperature. The fatigue characteristic study of a SUP9 spring steel processed shot peening is performed by considering the high temperature service conditions in the range of room temperature through $180^{\circ}C$ in the range of stress ratio of 0.3 by means of opening mode displacement. The fatigue resistance characteristics and fracture strength at high temperature is considerable lower than that of room temperature in the early stage and stable of fatigue crack growth region.

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An Effect of Temperature on the Fatigue Crack Propagation Behavior of Spring Steel for Vehicle (차량용 스프링강의 피로거동에 미치는 온도의 영향)

  • 박경동;류찬욱
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.1
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    • pp.83-90
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    • 2004
  • In this study, CT specimens were prepared from spring steel(SUP9) processed shot peening which was room temperature and low temperature experiment. And we got the following characteristics from fatigue crack growth test carried out in the environment of room temperature and low temperature at $25^{\circ}C$, $-30^{\circ}C$, $-50^{\circ}C$, $-70^{\circ}C$,$-100^{\circ}C$, and $-150^{\circ}C$, in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Region I)was increased but stress intensity factor range ΔK in the stable of fatigue crack growth (Region II) was decreased in proportion to decrease temperature. It is assumed that the fatigue resistance characteristics and fracture strength at low temperature and high temperature is considerably higher than that of room temperature in the early stage and stable of fatigue crack growth region.

An Evaluation on the Fatigue Strength Characteristics for the Shot Peening Spring Steel at Low Temperature (숏피닝 가공재의 저온 피로 강도 평가)

  • 박경동;권오헌
    • Journal of the Korean Society of Safety
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    • v.18 no.3
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    • pp.1-7
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    • 2003
  • In this study, CT specimens were prepared from spring steel(SPS5) processed shot peening. The fatigue crack growth tests were carried out in the environment of the room temperature md low temperature at $25^{\circ}C$, $-30^{\circ}C$, $-50^{\circ}C$, $-70^{\circ}C$ $-100^{\circ}C$ and $-150^{\circ}C$ in the range of stress ratio of 0.05 by means of opening mode displacement. The threshold stress intensity factor range ΔKth in the early stage of fatigue crack growth (Region I) and stress intensity factor range $\Delta$K in the stable of fatigue crack growth (Region II) were decreased in proportion to descend temperature. It was shown that the fatigue resistance characteristics and fracture strength at low temperature are considerable higher than those of mom temperature in the early stage and stable of fatigue crack growth region.

The Improvement of Fatigue Properties by 2-step Shot Peening (2단쇼트피닝에 의한 피로특성의 향상)

  • 이승호;심동석
    • Journal of the Korean institute of surface engineering
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    • v.36 no.6
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    • pp.475-479
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    • 2003
  • In this study, to investigate the effects of 2-step shot peening at the surface of spring steel, tests are conducted on spring steel and shot peened specimens. Various tests are accomplished to evaluate mechanical properties influenced by shot peening process, and fatigue tests are also performed to evaluate the improvement of fatigue strength. And then the residual stresses are examined. The mechanical properties of material did not change so much by shot peening. However, the fatigue strength of notched specimen remarkably increased. In the case of 1-step shot peening, fatigue strength increased by about 20% than unpeened specimen. Especially, in the case of 2-step shot peening, fatigue strength increased by about 40%, because the residual compressive stress at surface was higher than that of 1-step shot peened specimen. The fatigue strength and life are closely related to the value and position of maximum compressive residual stress by shot peening.

On Evaluation of Material Properties in Spring Steels by Measurement of Ultrasonic Techniques (초음파법에 의한 스프링강의 재질평가에 관하여)

  • Kim, Sang-Su;Ha, Kyung-Jun;Kim, Seon-Jin
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.41-46
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    • 2002
  • The general purpose of this paper is Evaluation of material properties in spring steels by investigate correlation between ultrasonic attenuation and virker's hardness, charpy impact properties, microstructures. The three test speciments of the $490{\times}90 mm$ plates and 20 mm thick are used but differ in heat treatment, one is rolled plate, the second is quenched and then tempered, and the third is quenched. ultrasonic attenuation were obtained at fifteen locations on the plates. In order to investigate the correlation between hardness ( especially, HV ) and the attenuation, the virker's hardness and the microstructures were observed for three spring steels. also the charpy impact test were carried out at the room temperature in order to investigate the relationship between impact properties and the attenuation. The experimental results obtained from three different spring related to the heat treatment conditions and attenuation coefficient is increased with increasing the hardness(HV). Ultrasonic attenuation coefficients have shawn are ability to distinguish among spring steels.

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