• Title/Summary/Keyword: Spring Torque

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Design Automization for Torque Converter Damper Spring Using Optimization (최적화를 통한 토크 컨버터 댐퍼 스프링 설계 자동화에 관한 연구)

  • Park, Byoung-Keon;Hwang, Gil-Un;Kim, Jay-Jung;Jang, Jae-Deok
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.3
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    • pp.163-170
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    • 2007
  • A torque converter, connected to a transmission/transaxle input shaft, connects, multiplies and interrupts the flow of engine torque into the transmission. Damper springs are usually equipped in a torque converter to convert stably the torque power supplied from engine. Damper Springs generally have the most flexible design variables among vehicle transmission parts, so that they could be effective design factors to improve the entire vehicle's performance. Damper spring, however, has geometric complexity after it equipped in a torque converter. For that reason, modeling a damper spring requires expert's knowledge to determine many design parameters and satisfy the functional requirements at the same time. In this paper, we introduce an optimum design method applied in detailed-design stage to reduce design process and financial loss caused by adequate design. Many design variables have to be classified and structuralized for Optimization. This also could make designer concentrate on functional requirements of damper spring, not on design possibility. In addition, modeling an assembled spring has technical restriction with primitives of the current major CAD solutions because of complexity of assembled spring shape. Thus, one of modeling solution presented in this paper since detailed and exact modeling is important for CAE or DMU.

Accuracy of spring-style and friction-style mechanical implant torque wrench (스프링형과 마찰형 기계식 임플란트 토크 렌치의 정확도에 관한 연구)

  • Cha, Dong-Hee;Oh, Sang-Chun
    • The Journal of Korean Academy of Prosthodontics
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    • v.54 no.1
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    • pp.8-13
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    • 2016
  • Purpose: The aim of this study was to compare the accuracy of two different styles of mechanical implant torque wrenches before and after sterilization and repeated use. Materials and methods: Thirty new spring-style and friction-style mechanical implant torque wrenches from five different manufacturers were selected as subjects of study and assessed in terms of accuracy. Three manufacturers produced, spring-style (Dio, Neobiotech, Osstem) torque wrenches, and other three manufactures produced friction-style (Dentium, Osstem, Shinhung) torque wrenches. The procedure of target torque measurement was performed 10 times for each device and a digital torque gauge (MGT-12, Mark-10 Corp, USA) was used to record the measurements. All torque wrenches were used repeatedly for 20 times and then sterilized. This whole procedure was repeated 100 times and all torque wrenches were retested. The collected data was analyzed using a SPSS Statistics Analysis program to evaluate the accuracy of the torque wrenches and Mann-Whitney-U test was used for a comparative analysis. Results: After sterilization and repeated use procedure, results did not show any significant difference between error values in the spring-style torque wrench group. However, the results demonstrated an increase in error values within the friction-style torque wrench group (P<.05). Conclusion: There was no difference between the accuracy of new spring-style torque wrenches before and after 100 cycles of sterilization and repeated use (P>.05). There was significant difference between the accuracy of new friction-style torque wrenches before and after 100 cycles of sterilization and repeated use (P<.05). Within the limitation of this study, spring-style torque wrenches were more accurate than friction-style torque wrenches in delivering target torque values.

A Study on Adaptive Design of Mechanical Part for Smooth Lift (유연 승강기용 부품의 적용 설계에 관한 연구)

  • 최성대;정선환;조규열
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1454-1457
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    • 2003
  • This study was carried out to minimize the lifting force of a two hinge type stand mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with a coil spring and disc springs as a torque generator. The maximum and the minimum torque value should be calculated initially for the smooth lift. And the reasonable torque distribution is necessary to prevent any AUTO LIFT and AUTO Drooping at any position because the torque generated by coil spring is more sensitive than disc spring in tilting the position. Therefore, the analysis of the coil spring is requisite to issue the specific torque value depending on the distorted angle with securing reliability of a long time storage condition. After the theoretical torque value was calculated, the evaluation was carried out by making a proto-type sample, then distorted angle was updated by experiment. The result of this study can readily be applied to various units for the optimization of the smooth lift.

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Modeling of EGR Valve Actuator (EGR 밸브 액추에이터 모델링)

  • Seo, Eun-Sung;Shin, Hwi-Beom
    • The Transactions of the Korean Institute of Power Electronics
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    • v.22 no.5
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    • pp.390-396
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    • 2017
  • In this paper, an exact mathematical model is derived for an exhaust gas recirculation (EGR) valve actuator driven by an H-bridge converter. Particularly, a spring torque model of the EGR valve is proposed. The spring torque model is proposed by converting spring force and Coulomb frictional force in linear motion into a rotational torque. Moreover, a mechanical end-stop model was proposed by the valve mechanism. The accuracy of the proposed model is verified by comparing the experimental results with the simulated results.

Hinge Mechanism Design of Smooth-Lift-Unit for Flat Panel Display (평판디스플레이용 유연승강유니트의 힌지기구 설계)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Cho, Gyu-Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.85-91
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    • 2007
  • This study was carried out to minimize the lifting force of a two hinge type stand mechanism. This unit is designed for the display devices in order to enhance the ergonomics for effective height adjustment and maintenance at any preferred position. The unit will be very useful for the mechanism fabricated with a coil spring and disc springs as a torque generator. The maximum and the minimum torque value should be calculated initially for the smooth lift. And the reasonable torque distribution is necessary to prevent any auto lift and auto dropping at any position because the torque generated by coil spring is more sensitive than disc spring in tilting the position. Therefore, the analysis of the coil spring is requisite to issue the specific torque value depending on the distorted angle with securing reliability of a long time storage condition. After the theoretical torque value was calculated, the evaluation was carried out by making a proto-type sample, then distorted angle was updated by experiment. The result of this study can readily be applied to various units for the optimization of the smooth lift.

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Design of Variable Release Torque-based Compliance Spring-clutch and Torque Estimation (가변 풀림 토크 기반 컴플라이언스 스프링 클러치의 설계 및 토크 추정)

  • Seok, Ju-Shin;Lee, Woo-Sub;Kang, Sung-Chul
    • The Journal of Korea Robotics Society
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    • v.11 no.1
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    • pp.26-32
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    • 2016
  • A variable release torque-based compliance spring-clutch (VCSC) is presented. VCSC is a safe joint to reduce the impact of collisions between humans and robots. It is composed of four functional plates, balls, springs to make some functions in compliant movement, release mechanism, gravity compensation during its work. Also, it can estimate torque applied to a joint by using distance sensor and parameters of cam profile. The measured variable torque of prototype is 4.3~7.6 Nm and release torque is 4.3 Nm. In our future studies, a calibration for torque estimation will be conducted.

Effect of Design Parameters of Modulating Valve and Hydraulic Clutch on Shift Quality of a Power Shuttle Transmission (모듈레이팅 밸브 및 유압 클러치의 설계 변수가 전후진 파워시프트 변속기의 변속 품질에 미치는 영향)

  • 김경욱;정병학;박영준
    • Journal of Biosystems Engineering
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    • v.28 no.3
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    • pp.187-198
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    • 2003
  • This study was conducted to investigate the effect of design parameters of modulating valve and hydraulic clutch on the shift quality of a power shuttle transmission using a computer simulation. Computer simulation models of a hydraulic control system and a power shuttle drive train were developed and verified by an experimental power train in a laboratory. The software EASY5 was used for the modeling and simulation of the power shuttle transmission. Results of the study were summarized as follows: For a good shift quality. it is required to reduce the transient torque transmitted to the output shaft of the transmission as much as possible. This may be achieved by reducing the modulating time and clutch pressure. It was found that the design parameters most significantly affecting the modulating time and clutch pressure were the spring constant and displacement of a load piston of the modulating valve, and the spring constant and damping of the clutch piston. The modulating time decreased as the spring constant increased and increased as the displacement of the load piston decreased. The transient torque decreased as the modulating time increased. However their relationships were not always linear. As the damping decreased, both the modulating pressure and time decreased, which also resulted in a decrease in the transient torque. The spring constant of the clutch piston affected the modulating time and the peak transient torque. As the spring constant of the clutch increased, the peak transient torque decreased.

Vibration Transmissibility Analysis and Measurement of Automotive Clutch Spring Dampers (차량 클러치 스프링 댐퍼의 진동 전달률 해석 및 측정)

  • Jang, Jae-Duk;Kim, Gi-Woo;Kim, Won-Jin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.23 no.10
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    • pp.902-908
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    • 2013
  • The input torque ripple induced by combustion engines is a significant source of NVH(noise, vibration and harshness) problem in automotive transmissions. Because this torque fluctuation is primarily transmitted to the input shaft of automotive powertrains(e.g., automatic transmissions) when the lock-up clutches are closed, a torsional damper with helical springs is generally inserted between engine and transmissions to isolate the input vibratory energy, which is essential for the passenger comfort. The torsional vibration isolator exhibits frequency ranges in which there is low vibration transmissibility. However, the isolation performance is currently evaluated through the static torsional spring characteristics. In this study, the transmissibility of torsional spring dampers, essential dynamic performance index for vibration isolator, is first experimentally evaluated.

A Study on the Contour Design of the Hinge Mechanism for a Mobile Phone Driven by Continuous Torques (연속적인 회전력으로 작동하는 휴대폰 힌지기구의 윤곽 설계에 관한 연구)

  • Park, Jong-keun;Lee, Soo Jun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.3
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    • pp.8-18
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    • 2010
  • A total stroke of an opening or closing motion of a hinge mechanism for a folder-type mobile phone is composed of two portions. In the first portion, human fingers act a torque to open or close the folder. In this portion, the rotating folder compresses the coil spring installed in the hinge mechanism. In the last portion, this compressed coil spring generates a torque to rotate the folder. In this study, we have developed an algorithm to design a hinge mechanism to be operated by an arbitrary continuous torque in the first portion of the total stroke. Consequently, we can design hinge mechanisms that satisfy various demands of consumers. A pair of contours installed in the mechanism plays an important role. It transforms the folder's rotational motion into translation to compress the coil spring in the first portion; on the other hand, it transforms translational motion into the folder's rotation in the last portion. Using this algorithm we have designed the pair of the contour curves operated by an arbitrary continuous torque.

A study on performance evaluation of rod rubber bushing under static and fatigue loadings (토크 로드 부품의 정하중 및 피로하중하에서의 성능평가 연구)

  • 이순복;김완두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1320-1329
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    • 1990
  • A static performance tester for a torque rod assembly was developed to evaluate the three characteristics of the rod rubber bushing : radial spring characteristic, thrust spring characteristic, and rotational torque characteristic. Among the various schemes considered in the conceptual design stage, the final versatile type was determined to perform three different tests in one machine. The performance testing machine carried out radial spring test, thrust spring test, and torque test of the torque rod assembly. Static performance of the torque rod assembly was evaluated with the tester developed and fatigue strength of the assembly was also tested with the servo-hydraulic structural fatigue testing machine. The life of the component was found to be related with the rubber quality and adhesionability between the rubber and the steel rod. The optimum rubber hardness was experimentally found by changing the chemical compositions of rubber, and the adhesion was improved by optimizing the shape of the outer section of a the rubber, this study ensured the development of a reliable torque rod assembly.