• Journal of Welding and Joining
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• v.19 no.4
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• pp.399-405
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• 2001

A dynamic force balance model is proposed in this work as an extension of the previous static force balance model to predict metal transfer in arc welding. Dynamics of a pendant drop is modeled as the second order system, which consists of the mass, spring and damper. The spring constant of a spherical drop at equilibrium is derived in the closed-form equation, and the inertia force caused by drop vibration is included in the drop detaching condition. While the inertia force is small in the low current range, it becomes larger than the gravitational force with current increase. The inertia force reaches half of the electromagnetic force at transition current, and has considerable effects on drop detachment. The proposed dynamic force balance model predicts the detaching drop size more accurately than the static force balance model.

• Journal of the Korean Society for Precision Engineering
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• v.17 no.10
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• pp.95-101
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• 2000

The purpose of this study is to develop an improved measuring system, which allows for effectively measure spring clamping forces. This system consists of eight or twelve measuring points in order to acquire the clamping force distribution of the whole range of spring clamp. Each measuring point consists of load cells equipped with 4 strain gauges. Using different bearings, we calibrate the roundness of the measuring points. For quality control and database construction, a software system is established. furthermore, uncertainty is calculated to validate the confidence of this system. Various experiments confirm the effectiveness of this measuring system.

• Tribology and Lubricants
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• v.22 no.1
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• pp.8-13
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• 2006

Sliding wear tests have been performed to evaluate the effect of normal load decrease on the wear depth of nuclear fuel rods in room temperature air. The objectives of this study are to quantitatively evaluate the supporting ability of spacer grid springs, to estimate the wear depth by using the contacting force decrease and to compare the wear behavior with increasing test cycles (up to $10^7$) at each spring condition. The result showed that the contacting load decrease depends on the spring shape and the applied slip amplitude. The estimated wear depth is smaller when compared with measured wear depth. Based on the test results, the wear mechanism, the role of wear debris layer and the spring shape effect were discussed.

• Proceedings of the KIEE Conference
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• 2003.10a
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• pp.242-245
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• 2003

A garter spring, which is a long, special, close-coiled extension spring with its ends joined to form a ring, is used in tulip contactor between vacuum circuit breaker and bus bar in switchgear. To carry short-time current and resist welding at the contact surface in the tulip contactor, the garter spring must transmits an uniform contact force to the contact surface through the contact chips arranged in the circumference of bus bar. In this paper, the system for measurement of the contact force by the garter spring is developed. Using the developed measurement system, the design of the connection structure including the garter spring is reviewed to obtain the uniform contact forces in all of contact chips.

• Proceedings of the KSME Conference
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• 2000.11a
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• pp.688-692
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• 2000

This study proposed design parameters of opening spring of circuit breaker that cut off the over-current in order to protect the electric device about opening speed using the energy method. We simulated the opening kinetic energy, the potential energy of opening spring and the design parameters of opening spring with respect to opening speed of VCB (Vacuum Circuit Breaker)'s moving contactor which has 24kV 25kA break capacity. From the result of simulation the initial tensional force and the final tensional force of the opening spring chose 107kgf and 282kgf respectively. Through the dynamic analysis using ADAMS, We verified that the opening speed of moving contactor satisfied break capacity of VCB and analyzed opening dynamic characteristics of VCB such as the opening displacement, the opening velocity and the opening acceleration of moving contactor in time domain.

• Transactions of Materials Processing
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• v.12 no.6
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• pp.536-541
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• 2003

In this paper, the rigid-viscoplastic finite element method is employed together with an iteratively force-balancing method to analyze a piercing and trimming process with a spring-attached die in hot former forging. An actual piercing and trimming process with a spring-attached die is investigated in detail and a generalized analysis model is proposed. A multi-stage hot former forging process is simulated under various spring constants. The analyzed results are discussed in order to investigate the effects of spring constants on the metal flow lines and the formed shapes. Then an optimal piercing and trimming process in hot former forging is devised.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.28 no.9
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• pp.1352-1358
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• 2004

The mechanical spring is one of widely used machine elements. Among various kinds, flat-type spring loaded by a rotating pin was studied. A flat spring was simplified to a cantilever beam, and numerical analysis was attempted. Since the loading pin rotates about a separate axis from the fixed spring or vice versa, the location, direction, and magnitude of the contact force including normal contact and friction loads vary accordingly. Meanwhile, the spring is deformed substantially as the relative motion progresses. Therefore, this problem needs to be formulated taking the follower loading characteristics and geometrical non-linearity into account. Derived nonlinear differential equation was solved to yield the spring deflection, contact force and the torque to rotate the pin, and the result was compared with a finite element solution. Also, the influences of principal design parameters were studied. The proposed methodology is expected to be useful for the design of pin-loaded flat spring and the prevention of mechanical failures in the form of yielding or fatigue failure of spring or severe wear of the components.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.11
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• pp.39-45
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• 1998

Gas springs have been widely used in motor vehicles as well as in most areas of industry. Instead of coil springs, these gas springs are easily opreated to open(extension process) or close (compression process) the doors because $N_2$ gas with high pressure and oil are charged in tube. Most of manufacturers are using the trial ＆ error method in order to decide its specification(reaction force, damping force), which tends to waste time and money. Therefore, gas springs have been improved by properly changing the control pressure of $N_2$ Gas with its mounting location and weight to maximize its effect and to minimize its space. Although it has been researched on damping structure to minimize impact which is applied to vehicle when its back door is fully opened, the characteristics of damping structure are not known clearly. There(ore, this paper will not only clearly define the effect of important factors(open ＆ close force)for gas springs through theoretical analysis but also provide optimum design specification through development of program to avoid traditional method of specification determination such as the trail It error method which is widely used in whole industries including automotive industry.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.102-105
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• 2001

The spring back taking place after the coiling process of steam generator tube leads to the dimensional inaccuracy. In order to reduce the spring back, tension force was applied to the one end of the tube during forming. In this work, parametric study using FEM was performed to find the appropriate magnitude of tension force. The force that induces minimum suing back was found by simultaneously taking account of suing back amount, cross-sectional ovality, and thickness of the tube wall after deformation. In addition, stress relieving by heat treatment was also simulated as an alternative to the former method. The latter was found to be more effective under the given constraints.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.11
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• pp.1077-1082
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• 2007

We present a micromechanical active amplifier, inspired from the principle of the outer hair cells in cochlea, amplifying both displacement and force. The present micromechanical active amplifier modulates the resonant carrier motion using the variable stiffness spring whose stiffness changes proportionally to the input motion. We design, fabricate, and characterize two types of the amplifiers A and B, each having the variable stiffness spring fur the maximum displacement gain and force gain, respectively. In the experimental study, the amplifier A shows the displacement gain of 5.62, which is 2.15 times larger than that of the amplifier 3. The amplifier B shows the force gain of 10.0, resulting in 1.26 times larger value compared to that of the amplifier A. We experimentally verify that the haircell-inspired micromechanical amplifiers are capable to amplify both displacement and force.