• Title/Summary/Keyword: Spraying distance

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Effect of Spraying Distance on Properties of $B_4C$ Coating

  • Zeng-Y;Zhang-Y.F;Huang-J.Q
    • Journal of the Korean Vacuum Society
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    • v.7 no.s1
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    • pp.179-182
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    • 1998
  • Boron carbide coating has some very attractive properties for nuclear and semiconductor industry. The potential of atmosheric plasma spray as manufacturing methods for $B_4C$ coating was discussed. In this work, the boron carbide coating with low porosity, high microhardness and good life of thermal shock resistance was deposited by the control of spraying distance. The relationship between the properties of $B_4C$ coatings and their spraying distance was studied.

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A Study on the Optimum Conditions in Stainless Steel Arc Spraying (스테인레스강 아이크 용사에 있어서의 최적 용사조건에 관한 연구)

  • 김영식;최영국
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.50-57
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    • 1986
  • In this study, the experiments were earried out for the purpose of the clarifying the optimum metal arc spraying conditions, such as spraying distance, wire feed speed, arc current, etc, by using the stainless steel wire ER 308L. Main results obtained are as follows: 1. Optimum spraying distance is closely related to the equilibrium temperature of base material in back surface. 2. The size fused metal particles is increased according to the temperature of fused metal. 3. The maximum adhesion strength of coatings is obtained under the optimum spraying conditions of which the temperature of fundamental is maximum.

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A study on the formation and mechanical properties of the spray deposits by thermal spray (용사법에 의한 용사층의 형성과 기계적 성질에 관한 연구)

  • 최기영;박동환;김명호
    • Journal of Welding and Joining
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    • v.7 no.3
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    • pp.55-62
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    • 1989
  • Variation of the spray droplet velocity with spraying distance and the microstructural characteristics of spray deposits fromed by oxy-fuel thermal spraying with Ni-base alloy powder contained chrome boride for hard facing were examined. Measurements of spray droplet velocity as a function of distance from the nozzle tip were inexcellent agreement with computer simulated predictions. Optimum condition for thermal spray deposits in this experiment was found to be under #10kg/cm^2$ of acceleration gas pressure with 15cm of spraying distance. Fine microstructure and higher microhardness of the initial part of the deposits due to rapid solidification were found to be able to maintained in a thickness up to 0.4mm, and this initial microstructure and properties could be maintained throughout the thickness of a thick spray deposits by performing the multipass spraying with 0.4mm thickness of each pass.

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Effects of Spraying Conditions on the Mechanical Properties of Titania Ceramic Coating Layer (티타니아 세라믹 熔射皮膜의 機械的 特性에 미치는 熔射條件의 影響에 관한 硏究)

  • Kim, Yeong-Sik;Kim, Yeong-Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.15 no.3
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    • pp.39-44
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    • 1991
  • The purpose of this investigation is to examine the effects of spraying conditions on the mechanical properties of flame-sprayed titania ceramic coating layer. Titania ceramic was sprayed onto the mild steel substrate under the various spraying conditions. Spraying distances were 100, 150, 200, 250mm respectively and pinch air pressures were 0.2 0.3, 0.4 MPa at each spraying distance. The mechanical properties such as microhardness, adhesive strength and erosion wear resistance were tested for the specimens sprayed under the various spraying conditions above mentioned. The optimum operational conditions obtained through the experimental results were 150mm of spraying distance and 0.3 MPa of pinch air pressure.

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Fundamental Study on Ni-Base Self-Fluxing Alloy Coating by Thermal Spraying(I) - Effect of Splat Behavior of Sprayed Particles on Mechanical Properties of Coating Layer - (Ni-기 자융성합금의 코팅에 관한 기초적 연구(I) - 용사입자의 편평거동이 코팅층의 기계적 특성에 미치는 영향 -)

  • Kim, Y.S.;Kim, H.S.;Nam, K.W.
    • Journal of Power System Engineering
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    • v.1 no.1
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    • pp.70-79
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    • 1997
  • Ni-base self-fluxing alloy powder particles were flame sprayed onto the SS400 mild steel substrate surface. The effects of both substrate temperature and spraying distance on the splat behavior of sprayed particles were examined. The results obtained are summarized as follows: 1) In the splat behavior of Ni-base self-fulxing alloy particles sprayed onto the SS400 mild steel substrate, splashing was observed under the room temperature condition. On the contrary, it showed circular plate pattern in the substrate temperature range over 373K. 2) It was cleared that there was close relationship between mechanical properties of coating layer and splat behavior of sprayed particles. 3) From the experimental results, optimum spraying conditions showed excellent mechanical properties in the case of Ni-base self fluxing alloy sprayed onto the SS400 mild substrate were 473K of substrate temperature and 250mm of spraying distance.

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THE EFFECT OF SPRAYING PARAMETEES ON THE PROPERTIES OF HYDROXYAPATITE COATUNG

  • Park, K.S.;Huh, W.T.;Son, Y.H.;Kim, C.K.;Kim, S.Y.;Kim, S.G.;Kim, S.W.
    • Journal of the Korean institute of surface engineering
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    • v.29 no.6
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    • pp.695-702
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    • 1996
  • Plasma spraying process was employed to produce HA coating on Ti6A14V alloy for the development of a dental implant. The goal of this research was to find optimum spraying conditions for HA coating on Ti6Al4V. This study was thus designed carefully to evaluate how spraying parameters affect various physical properties of a HA coating layer, such as phase composition and bond strength. In plasma spraying, spraying parameters such as hydrogen flow rates and spraying distances were varied systematically to change the degree of the melting of starting HA powder in plasma jet. It was revealed that the deposition efficiency increased with increasing a hydrogen flow rate, and the bond strength between the HA-coated layer and Ti-alloy substrate increased with hydrogen flow rate, but decreased with spraying distance. Therefore, the hydrogen flow rate and the spraying distance should be carefully controlled to obtain the reasonable bond strength simultaneously.

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The Performance Analysis for Amounts of Sprayed Quantity by Using the Small and Medium-Sized Sprayer (중소형 살포기의 살포량 측정에 따른 성능 분석)

  • Min, Byeong Ro;Hong, Jun Taek;Lee, Dae Weon;Kim, Jea Youl
    • Journal of Animal Environmental Science
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    • v.19 no.1
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    • pp.19-24
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    • 2013
  • This study is to promote domestic environmentally appropriately conditions for the range 60~70 m, the development of the small and medium-sized sprayer ability measurement that can be used as a general-purpose paddy fields, orchards, and not consolidated areas. The sprayer designed and manufactured that can spraying effectively distance to within 60~70 m. Distribution of sprayed pesticides were obtained and analyzed by measuring the weight. Performance analysed using the buckets were placed horizontally 12.5 m, 70 m vertical intervals by $5m{\times}2.5m$, so total 68 buckets were placed. Total amounts of sprayed quantity was $2,000{\ell}$ and maximum spray distance was about 70 m. Reasonably sprayed region was 5 m~10 m vertically symmetrical. Showed a lot of spraying water in 5 m~40 m distance, and in 45~60 m tended to spraying water decreased slightly. Maximum spraying distance was 70 m.

INDUCTION PLASMA DEPOSITION TECHNOLOGY FOR NUCLEAR FUEL FABRICATION

  • I. H. Jung;K. K. Bae;Lee, J. W.;Kim, T. K.;M. S. Yang
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.216-221
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    • 1998
  • A study on induction plasma deposition with ceramic materials, yttria-stabilized-zirconia ZrO$_2$-Y$_2$O$_3$ (m.p 264O $^{\circ}C$), was conducted with a view developing a new method for nuclear fuel fabrication Before making dense pellets more than 96%TD., the spraying condition was optimized through the process parameters, such as chamber pressure, plasma plate power powder spraying distance, sheath gas composition, probe position, particle size and powders different morphology. The results with a 5mm thick deposit on rectangular planar graphite substrates showed a 97.11% theoretical density when the sheath gas flow rate was Ar/H$_2$120/20 l/min, probe position 8cm, particle size -75 ${\mu}{\textrm}{m}$ and spraying distance 22cm by AMDRY146 powder. The degree of influence of the main effects on density were powder morphology. particle size, sheath gas composition, plate power and spraying distance, in that order. Among the two parameter interactions, the sheath gas composition and chamber pressure affects density greatly. By using the multi-pellets mold wheel type, the pellet density did not exceed 94%T.D., owing to the spraying angle.

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Performance Test for the Long Distance Sprayer by an Image Processing (영상처리를 이용한 광역방제기 팬의 성능실험)

  • Min, B.R.;Kim, D.W.;Seo, K.W.;Hong, J.T.;Kim, W.;Choi, J.H.;Lee, D.W.
    • Journal of Animal Environmental Science
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    • v.14 no.3
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    • pp.159-166
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    • 2008
  • This research was carried out to test and analyze capacity of the long distance sprayer fan in large livestock farmhouses. Long distance sprayer was manufactured to be able to spray a lot of water, which was a solvent for agricultural chemicals and black dye with the maximum spraying distance of 140 m and the effective spraying distance of 100 m. The spraying quantity and the distance were measured the intensity values of images within A4 papers, which absorbed the agricultural chemicals by spraying by binary image processing. These A4 papers were fixed upon the height of 1 m from soil ground at regular 10 m interval. After the A4 papers were collected and analyzed the intensity values of gray level. Gray level was ranged from 0 to 255, where 0 was black and 255 was white. A4 paper was fallen down from the stick at 10 m distance, because there were too large amount of sprayed water with black dye. Also, the paper showed low gray level at distance 30 m because of dropping lots of black water. The intensity value of gray level was showed almost less than 200 on the A4 papers between the distance 20 m and 100 m, which meant equality of spraying quantity. Additionally, it was possible to spay agricultural chemicals of until 180 m. Throughout this research, long distance sprayer could apply for preventing hoof-and-mouth disease in large livestock farmhouses.

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Effect of Parameters for Dense Bleposit by Plasma (플라즈마에 의한 고밀도침적물 제조시 변수들의 영향)

  • 정인하
    • Journal of Powder Materials
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    • v.5 no.2
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    • pp.111-121
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    • 1998
  • Thick and dense deposit of higher than 97% of theoretical density was formed by induction plasma spraying. To investigate the effects of powder morphology on the density of deposit, two different kinds of Yttria-Stabilized-Zirconia powder, METCO202NS (atomized & agglomerated) and AMDRY146 (fused & crushed), were used and compared. After plasma treatment, porous METCO202NS powder was all the more densely deposited and its density was increased. In addition to the effect of powder morphology, the process parameters such as, sheath gas composition, probe position, particle size and spraying distance, and so on, were evaluated. The result of experiment with AMDRY146 powder, particle size and spraying distance affected highly on the density of the deposit. The optimum process condition for the deposition of -75 ${\mu}m$ of 20%-Yttria-Stabilized-Zirconia powder was 120/201/min of Ar/$H_2$ gas rate, 80 kW of plasma plate power, 8 cm of probe position and 150 Torr of spraying chamber pressure, at which its density showed 97.91% of theoretical density and its deposition rate was 20 mm/min. All the results were assessed by statistical approach what is called ANOVA.

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