• Title/Summary/Keyword: Spray cast

Search Result 40, Processing Time 0.033 seconds

Fabrication of Al/Al-SiC Composites by Thermal Spray Process (용사법에 의한 Al/Al-SiC 복합재료의 제조)

  • Kim, K.T.;Kim, Y.S.
    • Journal of Power System Engineering
    • /
    • v.10 no.2
    • /
    • pp.93-98
    • /
    • 2006
  • Metal matrix composites(MMCs) reinforced with ceramic particulates are receiving increasing attention because their high specific strength, low coefficient of thermal expansion and excellent wear resistance. Especially, Al-based composites(AMCs) have been widely applied for the aerospace and automotive industries. Such composites are mainly fabricated by the cast, powder metallurgy and infiltration process. In this study, SiC particulate reinforced Al-based composites were fabricated by thermal spray process and their wear behavior were investigated. Composites with different spray parameter were fabricated by using flame spray apparatus. Microstructure and wear behavior of the composites were observed by scanning electron microscope(SEM) and electron probe micro-analysis(EPMA).

  • PDF

A study on the improvement of frictional performance of friction material for automobile brake by spray treatment (용사처리에 의한 자동차 브레이크용 마찰재료의 마찰성능개선에 관한 연구)

  • 김윤해;배창원;손태관
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.22 no.1
    • /
    • pp.67-76
    • /
    • 1998
  • Friction materials for brake linings and clutches have severe performance requirements. The principal function of such frictional elements is to convert kinetic energy to heat, and then either to absorb or to dissipate heat. In order to achieve these objectives, the coefficient of friction must be as high as possible, independent of variations in operating conditions, and the necessary energy conversion must be accomplished with a minimum of wear on the contacting parts. In this study, Al powder, Al bronze powder and Mo powder used in general for automobile brake was sprayed on automobile brake disc to restrain rust and to maintain friction performance. Dynamo and corrosion tests have been carried out. It is concluded that the sprayed disc with Al bronze powder has the most improved frictional performance and anti-corrosive characteristics. The main results obtained can be summarized as follows; 1. From the corrosion current density test for gray cast iron and sprayed disc with powders of Al, Al bronze and Mo, it was cleared that the spray treatment with Al bronze powder showed the most superior anti-corrosive characteristics than other powders. 2. By anode polarization toward the noble direction from corrosion potential, corrosion current density with sprayed brake disc by Al-bronze powder was the lowest. 3. Mean frictional coefficients obtained from dynamo test are as follows : the sprayed disc with Al(99.99%) powder was 0.190 ; the sprayed disc with Al-bronze powder was 0.312 ; the sprayed disc with Mo powder was 0.257 ; the non-sprayed disc of gray cast iron was 0.331. In the case of the sprayed disc Al-bronze powder showed the most excellent frictional characteristics . 4. Amount of burnish quantity obtained from burnish test by dynamometer is as follows : the sprayed disc with Al-powder was 1.079 mm : the sprayed disc with Al-bronze powder was 0.155 mm : the sprayed disc with Mo powder was 0.253 mm : the non-sprayed disc of gray cast iron was 0.241 mm. Al-bronze powder also showed the most excellent burnish characteristics.

  • PDF

Effect of Si Particle Size on the Thermal Properties of Hyper-eutectic Al-Si Alloys (과공정 Al-Si 합금의 열팽창 특성에 미치는 Si 입자 크기의 영향)

  • Kim, Chul-Hyun;Joo, Dae-Heon;Kim, Myung-Ho;Yoon, Eui- Pak;Yoon, Woo-Young;Kim, Kwon-Hee
    • Journal of Korea Foundry Society
    • /
    • v.23 no.4
    • /
    • pp.195-203
    • /
    • 2003
  • Hyper-eutectic Al-Si alloy is used much to automatic parts and material for the electronic parts because of the low coefficient of thermal expansion, superior thermal stability and superior wear resistance. In this work, A390 alloy specimens were fabricated for control of the Si particle size by various processes, such as spray-casting, permanent mold-casting and squeeze-casting. To minimize the effect of microporosity of the specimens, hot extrusion was carried out under equal condition. Each specimens were evaluated tensile properties at room temperature and thermal expansion properties in the range from room temperature to 400$^{\circ}C$. Ultimate tensile strength and elongation of the spray-cast and extruded specimens which have fine and well distributed Si particles were improved greatly compare to the permanent mold-cast and extruded ones. Specimens which have finer Si particles showed higher ultimate tensile strength and elongation than those having large Si particle size, and coefficient of thermal expansion of the specimens increased linearly with Si particle size. In case of the repeated high temperature exposures, thermal expansion properties of the spray-cast and extruded specimens were found to be more stable than those of the others due to the effect of fine and well distributed Si particles.

The Absorption Characteristics of Foamed Concrete for On-dol (온돌 바닥용 경량기포콘크리트의 흡수특성)

  • 이도헌;전명훈;임정수;정민철;김경덕;민승의
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2001.05a
    • /
    • pp.225-230
    • /
    • 2001
  • Cast-in-place foamed concrete is a high porous material placed as base the layer of mortar screeds in the panel heating system, so the quality of mortar is affected by it. Therefore, this study is aims to investigate how the absorption characteristics of foamed concrete influences on mortar screeds according to the foamed ratio-62%, 67% and 72%- and the surface treatments of foamed concrete-water and acrylic emulsion primer spray, etc. The result of this study shows that water-spray in the surface of foamed concrete has a good effects to reduce mortar cracking.

  • PDF

Microstructural Characteristics of Al-Pb Hyper-Monotectic Alloys Produced by Spray Cast Deposition Process (분사주조공정에 의하여 제조된 Al-Pb 과편정합금의 조직특성)

  • Bae, Cha-Hurn;Jeong, Hae-Young;Park, Heung-Il;Kim, Chang-Up;Lee, Sung-Ryeol
    • Journal of Korea Foundry Society
    • /
    • v.12 no.4
    • /
    • pp.346-354
    • /
    • 1992
  • In Al-Pb monotectic alloys Pb particles are difficult to uniformly distribute over the Al matrix because of the gravity segregation of pb element. Therefore the effects of centrifugally spray casting process on microstructures and distributions of Pb particle were investigated. As the preform thickened the sine of Pb particle became larger, the amount of porosity became lower and microstructures showed the change from spray-deposition microstructures in the lower part of the preform to spray-casting microstructures in the upper part of it. The size of Pb particles, amount of porosity and splat layer boundaries in hot forged preform showed still less than of as-deposited preform.

  • PDF

NUMERICAL ANALYSIS OF PHASE CHANGE AND SPRAY, MHD FLOW USING A NUFLEX (NUFLEX의 상변화, 분무유동 및 MHD 해석)

  • Ro, Kyoung-Chul;Ryou, Hong-Sun;Kang, Kwan-Gu;Hur, Nahm-Keon
    • Journal of computational fluids engineering
    • /
    • v.12 no.2
    • /
    • pp.32-36
    • /
    • 2007
  • NUFLEX is a general purpose program for the analysis 3D thermo/fluid flow and pre/post processor in a complex geometry. NUFLEX is composed of various physical models, such as phase change(solidification/melting) and spray, MHD(Magneto Hydraulic Dynamics) models. It is possible to simulate continuous cast iron process and spray droplet breakup/collision phenomenon. For the verification of these models, compared with the experimental data and commercial CFD code's results. The results show good agreements with experimental and comercial CFD codes's results.

NUMERICAL ANALYSIS OF PHASE CHANGE, SPRAY AND MHD FLOW USING A NUFLEX (NUFLEX의 상변화, 분무유동 및 MHD 해석)

  • Ryou, Hong-Sun;Ro, Kyoung-Chul;Kang, Kwan-Gu;Hur, Nahm-Keon
    • 한국전산유체공학회:학술대회논문집
    • /
    • 2007.04a
    • /
    • pp.99-102
    • /
    • 2007
  • NUFLEX is a general purpose program for the analysis 3D thermo/fluid flow and pre/post processor in a complex geometry. NUFLEX is composed various physical models, such as phase change(solidification/melting) and spray, MHD(Magneto Hydraulic Dynamics) models. It is possible to simulate of continuous cast iron process and spray droplet breakup/collision phenomenon. For the verification of these models, compared with the experimental data and commercial CFD code's results. The results show good agreements with experimental and comercial CFD codes's results.

  • PDF