• Title/Summary/Keyword: Spray Tip Penetration

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A Study on the Spray Atomization Characteristics of a Multi-Hole Diesel Nozzle using PDPA System (PDPA계측에 의한 다공 디젤 노즐의 분무 미립화 특성에 관한 연구)

  • Lee, J.K.;Oh, J.H.;Kang, S.J.;Rho, B.J.
    • Journal of ILASS-Korea
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    • v.4 no.1
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    • pp.45-54
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    • 1999
  • The spray characteristics of a direct injection multi-hole diesel nozzle having the 2-spring nozzle holder were investigated by using the image processing system and a PDPA(phase Bowler particle analyzer) system. The spray tip penetration, the spray angle, and the droplet diameter and velocity with the variation of the pump speed, injection quantity were measured. From, the experiments, we know that there are small droplets which are not to be detected with spray image around the leading edge of the spray. In order to represent the mean characteristics of the intermittent spray very well, it is very important to set the time windows accurately. From the measurements along the axis of the spray, close to the nozzle, the initially injected droplets are overtaken by droplets that follow them. And also there are the maximum axial mean velocity and SMD at the following part of the leading edge of the spray.

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EFFECTS OF A SPLIT INJECTION ON SPRAY CHARACTERISTICS FOR A COMMON-RAIL TYPE DIESEL INJECTION SYSTEM

  • PARK S. W.;SUH H. K.;LEE C. S.
    • International Journal of Automotive Technology
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    • v.6 no.4
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    • pp.315-322
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    • 2005
  • This work was performed to investigate the effect of a split injection on spray characteristics of fuel sprays injected from a common rail system. In order to analyze the spray behavior and atomization characteristics at various rates of split injections, the injection durations of pilot and main injections were varied in experiments. The injection rate of split injection was measured to study the effect of the pilot injection on the main injection. By using a Nd:YAG laser and an ICCD camera, the development of the injected spray was visualized at various elapsed time from the start of injection. The microscopic characteristics such as SMD and axial velocity were analyzed by using a phase Doppler particle analyzer system. The results indicate that the ambient gas flow generated by the pilot injection affects the behavior of main spray, whereas the effect of pressure variation on the main spray is little. The spray tip penetration of a main spray with pilot injection is longer than that of the single injection by the effect of ambient gas flow. Also the main spray produces larger droplets than the pilot spray due to a small relative velocity between the droplets and ambient gas.

The Numerical Study on Breakup and Vaporization Process of GDI Spray under High-Temperature and High-Pressure Conditions (고온.고압의 분위기 조건에서 GDI 분무의 분열 및 증발과정에 대한 수치적 연구)

  • 심영삼;황순철;김덕줄
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.44-50
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    • 2004
  • The purpose of this study is to improve the prediction ability of the atomization and vaporization processes of GDI spray under high-pressure and high-temperature conditions. Several models have been introduced and compared. The atomization process was modeled using hybrid breakup model that is composed of Conical Sheet Disintegration (CSD) model and Aerodynamically Progressed TAB(APTAB) model. The vaporization process was modeled using Spalding model, modified Spalding model and Abramzon & Sirignano model. Exciplex fluorescence method was used for comparing the calculated with the experimental results. The experiment and calculation were performed at the ambient pressure of 0.5 MPa and 1.0 MPa and the ambient temperature of 473k. Comparison of caldulated and experimental spray characteristics was carried out and Abramzon & Sirignano model and modified Spalding model had the better prediction ability for vaporization process than Spalding model.

Influence of Droplet Drag Models on Diesel Spray Characteristics under Ultra-High Injection Pressure Conditions (극초고압 조건에서 디젤 분무 특성에 미치는 액적 항력 모델의 영향)

  • Ko, Gwon-Hyun;Lee, Seong-Hyuk;Lee, Jong-Tai;Ryou, Hong-Sun
    • Journal of ILASS-Korea
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    • v.9 no.3
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    • pp.42-49
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    • 2004
  • The present article investigates the influence of droplet drag models on predictions of diesel spray behaviors under ultra-high injection pressure conditions. To consider drop deformation and shock disturbance, this study introduces a new hybrid model in predicting drag coefficient from the literature findings. Numerical simulations are first conducted on transient behaviors of single droplet to compare the hybrid model with earlier conventional model. Moreover, using two different models, extensive numerical calculations are made for diesel sprays under ultra-high pressure sprays. It is found that the droplet drag models play an important role in determining the transient behaviors of sprays such as spray tip velocity and penetration lengths. Numerical results indicate that this new hybrid model yields the much better conformity with measurements especially under the ultra-high injection pressure conditions.

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A Study on Spray Characteristics of Deteriorated Mechanical Injectors (노후 기계식 인젝터의 분무특성 연구)

  • Jeong, Minuk;Yu, Young Soo;Yang, Seungho;Choi, Minhoo;Park, Sungwook
    • Journal of ILASS-Korea
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    • v.26 no.3
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    • pp.111-119
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    • 2021
  • Deteriorated agricultural diesel engines using mechanical fuel injection systems have low fuel injection pressures. And they are not equipped with an exhaust gas abatement device, so it produces a lot of exhaust gas. Remanufactured used injectors can reduce emissions because spray characteristics are improved. In addition, remanufacturing is environmentally friendly and economical compared to producing new parts. For efficient injector remanufacturing, it is necessary to conduct a comparison experiment on the spray characteristics of an used mechanical injector and a new injector of the same model. In this study, the spray characteristics of the two injectors were compared by performing an injection quantity measurement and a spray visualization experiment. As a result, the used injector had a larger injection quantity, a shorter spray tip penetration, a wider spray angle and a smaller spray area than the new injector.

Analysis of Macroscopic Spray Characteristics of Diesel Injectors with Three Different Needle Driving Type in Common Rail Direct Injection System (3가지 니들구동방식별 CRDi 디젤엔진용 고압 인젝터의 거시적 분무특성 비교해석)

  • Lee, Jin-Wook;Min, Kyoung-Doug
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.3
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    • pp.351-358
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    • 2006
  • The capability of high pressure injection with small fuel quantify at all engine operating conditions is one of the main feature in common rail fuel injection system, which is used in small and light-duty Diesel engine. The key parameter for the better atomized fuel sprays and multiple injections of this common rail fuel injection control, that can be freely selected irrespective of the engine speed and load is the mechanism controlling the needle energizing and movement in high pressure Diesel injector. In the electro-hydraulic injector, the injection nozzle is being opened and closed by movement of the injector's needle which is balanced by pressure between the nozzle seat and the needle control chamber. This study describes the macroscopic spray structure characteristics of the common rail Diesel injectors with different electric driving method i.e. the solenoid-driven and piezo-driven type. The macroscopic spray characteristics such as spray tip speed. spray tip penetration and spray cone angle were investigated by the high speed spray, which is measured by the back diffusion light illumination method with optical system for the high speed temporal photography in a constant volume chamber pressurized by nitrogen gas. As the results, the prototype piezo-driven injector system was designed and fabricated for the first time in domestic case and the effect of injector's needle response driven by different drive type was compared between the solenoid and piezo-driven injector It was found therefore. that the piezo-driven injector showed faster needle response and had better needle control capability by altering the electric input value than the solenoid-driven injector.

Effect of Injection Pressure on Atomization Characteristics of Fuel Spray in High-Pressure Gasoline Injector (가솔린 인젝터의 연료 분무 미립화 특성에 미치는 분사 압력의 영향)

  • Lee, Chang-Sik;Choi, Soo-Chon;Kim, Min-Kyu;Kwon, Sang-Il
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.4
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    • pp.555-560
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    • 2000
  • This paper describes the macroscopic behavior and atomization characteristics of the high-pressure gasoline injector in direct-injection gasoline engine. The global spray behavior of fuel injector was visualized by shadowgraph technique. The atomization characteristics of gasoline spray such as mean diameter and mean velocity of droplet were measured by the phase Doppler particle analyzer system. In order to obtain the influence of fuel injection pressure, the macroscopic visualization and experiment of particle measurement on the fuel spray were investigated at 3,5 and 7 MPa of injection pressure under different surrounding pressure in the spray chamber. The results of this work show that the fuel injection pressure of gasoline injector in GDl engine has influence upon the mean droplet diameter, mean velocity of spray droplet, the spray tip penetration, and spray width under the elevated ambient pressure.

An Experimental Study on the Leakage Characteristics and Durability Evaluation of an LPLi Injector (LPLi 인젝터의 누설특성 및 내구평가에 관한 실험적 연구)

  • Choi, Young;Kim, Chang-Up;Oh, Seung-Mook;Kang, Kern-Yong
    • Journal of ILASS-Korea
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    • v.12 no.4
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    • pp.204-210
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    • 2007
  • The worldwide energy problem and global warming cause the need of alternative fuels which feature low carbon-dioxide emission and another energy source. Liquefied Petroleum Gas (LPG) is one of the alternative fuels widely used as domestic and transportational fuel. The third generation LPLi fuel supply system has merits in the increase of engine power and low emissions. The injectors used in LPLi system should overcome a leakage problem and satisfy the durability conditions. Therefore, 1000 hour durability test of the injectors was carried out throughout this research. First, the spray pattern and the penetration length of the selected injectors is graphically shown. Next, the leakage amount with respect to the injection cycle is introduced. Finally, the shapes of nozzle holder and nozzle tip after durability test was investigated by analyzing the microscopic image of the injector tip. The variation in the shape of nozzle tip mainly due to the residue of rubber materials is found to be the reason for leakage.

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Study on the Behavior Characteristics of the Evaporative Diesel Spray under Change in Ambient Conditions (주위조건 변화에 대한 증발 디젤분무 거동특성 연구)

  • Yeom, Jeong-Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.6
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    • pp.454-460
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    • 2009
  • To analyze the mixture formation process of evaporating diesel spray is important for emissions reduction in actual engines. Then the effects of change in density of ambient gas on spray structure in high temperature and pressure field have been investigated in this study. The ambient gas density was changed from ${\rho}_a=5.0kg/m^3$ to ${\rho}_a=12.3kg/m^3$ with CVC(Constant Volume Chamber). Also, simulation study by modified KIVA-II code was conducted and compared with experimental results. The ambient temperature and injection pressure are kept as 700K and 72MPa, respectively. The images of liquid and vapor phase in the evaporating free spray were simultaneously taken by exciplex fluorescence method. As experimental results, with increasing ambient gas density, the tip penetration of the evaporating free spray decreases due to the increase in the drag force from ambient gas. The spatial structure of a diesel spray can be verified as 2-regions consisted of liquid with momentum decrease and vapor with large-scale vortex. The calculated results obtained by modified KIVA-II code show good agreements with experimental results.

Study on the Behavior Characteristics of Gasoline-Fuel Spray by Using a Numerical Analysis (수치해석을 이용한 가솔린연료 분무 거동특성 연구)

  • Yeom, Jeong-Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.12
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    • pp.992-999
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    • 2009
  • The focus of this study is placed on the behavior characteristics of gasoline spray under condition field of room temperature and pressure. To analyze the behavior and flow characteristics of injected fuel spray is important in speculation of mixture formation process. Also the exhausted emissions from actual engines can be controlled by the analyzed results. The ${\varphi}$(degree of freedom) and K(energy ratio of particle motion) are selected as the simulation parameter. The factors affect characteristics of spray structure, and the factors are included in the sub-program of the KIVA-II code. In this study, the simulation study by modified KIVA-II code was conducted and the calculated results obtained by the modified KIVA-II code show good agreements with experimental results. As a result, applying the improved TAB model with ${\varphi}$=8 and K=2 to simulation analysis of the KIVA-II code is sufficiently useful for analyzing the macro characteristics in spray structure, such as the spray tip penetration of injected fuel spray.