• Title/Summary/Keyword: Spray Test

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Enhancement of Downward-Facing Saturated Boiling Heat Transfer by the Cold Spray Technique

  • Sohag, Faruk A.;Beck, Faith R.;Mohanta, Lokanath;Cheung, Fan-Bill;Segall, Albert E.;Eden, Timothy J.;Potter, John K.
    • Nuclear Engineering and Technology
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    • v.49 no.1
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    • pp.124-133
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    • 2017
  • In-vessel retention by passive external reactor vessel cooling under severe accident conditions is a viable approach for retention of radioactive core melt within the reactor vessel. In this study, a new and versatile coating technique known as "cold spray" that can readily be applied to operating and advanced reactors was developed to form a microporous coating on the outer surface of a simulated reactor lower head. Quenching experiments were performed under simulated in-vessel retention by passive external reactor vessel cooling conditions using test vessels with and without cold spray coatings. Quantitative measurements show that for all angular locations on the vessel outer surface, the local critical heat flux (CHF) values for the coated vessel were consistently higher than the corresponding CHF values for the bare vessel. However, it was also observed for both coated and uncoated surfaces that the local rate of boiling and local CHF limit vary appreciably along the outer surface of the test vessel. Nonetheless, results of this intriguing study clearly show that the use of cold spray coatings could enhance the local CHF limit for downward-facing boiling by > 88%.

A real scale test on performance of water spray systems in tunnel fire (터널화재시 물분무소화설비의 성능에 대한 실대시험)

  • Park, Kyung-Hwan;So, Soo-Hyun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.12 no.4
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    • pp.341-347
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    • 2010
  • The performance of water spray system installed to reduce risks of tunnel fire is investigated by a real tunnel fire test. In case of A class fire, Pool fire, and car fire, the nozzle of water spray has had a marvelous effect to reduce the temperature of hot smoke. And it is verified to have remarkable cooling effects when there is the air flow in a tunnel. Though this results, water spray system will be able to prevent a fire jump to decrease the air temperature in a tunnel and to protect tunnel facilities by the fire control.

Optimal Condition of Hydroxyapatite Powder Plasma Spray on Ti6Al4V Alloy for Implant Applications

  • Ahn, Hyo-Sok;Lee, Yong-Keun
    • Korean Journal of Materials Research
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    • v.22 no.4
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    • pp.211-214
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    • 2012
  • Optimal conditions for HA plasma spray-coating on Ti6Al4V alloy were investigated in order to obtain enhanced bone-bonding ability with Ti6Al4V alloy. The properties of plasma spray coated film were analyzed by SEM, XRD, surface roughness measurement, and adhesion strength test because the film's transformed phase and crystallinity were known to be influential to bone-bonding ability withTi6Al4V alloy. The films were formed by a plasma spray coating technique with various combinations of plasma power, spray distance, and auxiliary He gas pressure. The film properties were analyzed in order to determine the optimal spray coating parameters with which we will able to achieve enhanced bone-bonding ability with Ti6Al4V alloy. The most influential coating parameter was found to be the plasma spray distance to the specimen from the spray gun nozzle. Additionally, it was observed that a relatively higher film crystallinity can be obtained with lower auxiliary gas pressure. Moderate adhesion strength can be achievable at minimal plasma power. That is, adhesion strength is minimally dependent on the plasma power. The combination of shorter spray distance, lower auxiliary gas pressure, and moderate spray power can be recommended as the optimal spray conditions. In this study, optimal plasma spray coated films were formed with spray distance of 70 mm, plasma current of 800 A, and auxiliary gas pressure of 60 psi.

Effect of Injection Conditions on the Spray Behaviors of the Multi-hole GDI Injector (분사 조건이 다공형 GDI 인젝터의 분무 거동에 미치는 영향)

  • Park, Jeong-Hwan;Park, Su-Han;Lee, Chang-Sik;Park, Sung-Wook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.116-122
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    • 2012
  • The purpose of this study is to investigate the overall spray behavior characteristics for various injection conditions in a gasoline direct injection(GDI) injector with multi-hole. The spray characteristics, such as the spray penetration, the spray angle, and the injection quantity, were studied through the change of the injection pressure, the ambient pressure, and the energizing duration in a high-pressure chamber with a constant volume. The n-heptane with 99.5% purity was used as the test fuel. In a constant volume chamber, the injected spray was visualized by the spray visualization system, which consisted of the high-speed camera, the metal-halide lamp, the injector control device, and the image analysis system with the image processing program. It was revealed that the injection quantity was mainly affected by the difference between the injection pressure and the ambient pressure. For low injection pressure conditions, the injection quantity was decreased by the increase of the ambient pressure, while it nearly maintained regardless of the ambient pressure at high injection pressure. According to the increase of the ambient pressure in the constant volume chamber, the spray development became slow, consequently, the spray tip penetration decreased, and the spray area increased. In additions, the circular cone area decreased, and the vortex area increased.

Atomization Characteristics of shear coaxial twin fluid injector (동축형 인젝터의 미립화 특성)

  • Han, J.S.;Kang, G.T.;Kim, Y.;Kim, S.J.
    • Journal of ILASS-Korea
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    • v.5 no.4
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    • pp.40-46
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    • 2000
  • To understand the basic the structure of the spray field and to obtain the initial conditions for computational models for shear coaxial twin-fluid injectors. the atomization characteristics under different flow and geometric conditions were examined. The spray characteristics such as SMD, mean axial and radial velocities, Dia. of droplets and volume flux with a P.D.P.A. Water and nitrogen gas under atmospheric conditions were used as a test fluids. The drops produced by shear coaxial injectors continue to disintegrate along the spray axis and decrease their sizes. SMD was the maximum at the spray center of spray and decreased with increasing radial distance. The results of this parametric study showed that SMD decreased with increasing gas injection velocity as well as with decreasing liquid injection mass flow rate, The relative velocity between gas and liquid flow played a significant role resulted in decreasing SMD and in spreading the spray. Recessing the liquid orifice resulted decreasing SMD and a spreading the spray. Recess of liquid orifice by 5.0mm showed best atomization characteristics in this experiment. Although drop diameter changes, shear coaxial injector sprays had constant velocity and exhibited a high degree of radial symmetry.

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Effect of Injection Condition on the Diesel. Fuel Atomization in a Multi-Hole Nozzle (다공 노즐에서 분사조건이 디젤 연료의 미립화 특성에 미치는 영향)

  • Sub, Hyun-Kyu;Kim, Jee-Won;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.14 no.1
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    • pp.8-14
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    • 2009
  • This paper present the diesel fuel spray evolution and atomization performance in a multi-hole nozzle in terms of injection rate, spray evolutions, and mean diameter and velocity of droplets in a compression ignition engine. In order to study the effect of split injection on the diesel fuel spray and atomization characteristic in a multi-hole nozzle, the test nozzle that has two-row small orifice with 0.2 mm interval was used. The time based fuel injection rate characteristics was analyzed from the pressure variation generated in a measuring tube. The spray characteristics of a multi-hole nozzle were visualized and measured by spray visualization system and phase Doppler particle analyzer (PDPA) system. It was revealed that the total injected fuel quantities of split injection are smaller than those of single injection condition. In case of injection rate characteristics, the split injection is a little lower than single injection and the peak value of second injection rate is lower than single injection. The spray velocity of split injection is also lower because of short energizing duration and small injection mass. It can not observe the improvement of droplet atomization due to the split injection, however, it enhances the droplet distributions at the early stage of fuel injection.

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Effect of Injector-driven Type on Spray Behavior and Fuel Atomization Characteristics (인젝터 구동 방식에 따른 분무 거동 및 분무 미립화 특성)

  • Park, Ji-Hong;Suh, Hyun-Kyu;Park, Sung-Wook;Kim, Jae-Wook;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.17-24
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    • 2006
  • This study was performed to figure out spray behavior and fuel atomization characteristics of a piezo-driven injector and a solenoid-driven injector in the common-rail injection system under the same design parameters and test conditions. The process of spray injection was visualized by using the spray visualization system composed of a Nd:YAG laser and an ICCD camera. The atomization characteristics were investigated in terms of axial mean velocity, Sauter mean diameter(SMD) and droplet distributions obtained from a phase Doppler particle analyzer system. Compared with solenoid-driven injector, the piezo-driven injector has short injection delay and reaches quickly to the maximum injection value. Spray tip penetration shows some difference, however, spray angle of piezo-driven injector is wider than that of solenoid-driven injector. Sauter mean diameter of piezo-driven type injector is smaller than that of solenoid-driven type.

A Comprehensive Study on Fuel Injector Test Bench for Heavy Duty Engine

  • Das, Shubhra Kanti;Thongchai, Sakda;Lim, Ocktaeck
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.195-201
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    • 2015
  • This study discusses a fuel injector test bench containing a mechanical type fuel supply system for heavy duty diesel engine. The main focus of this study was to evaluate the design stability of the test bench, which basically measures the injector durability of a multi-hole heavy duty injector by using pure diesel as a test fuel. In this experiment, diesel spray was controlled by a specially designed control box and all the experiments were carried out to measure e.g. fuel injection pressure and fuel injection quantity to understand the injection status which is interlinked with the stability factor of total test bench design. Also, the durability test was performed to understand the heavy duty operation lastingness of the designed system and the flow rate of the installed distributor pump in the fuel supply system of this studying test bench was compared with LO-1 and LO-2 pump. The results of the above mention tests revealed that the injector test bench design and control system can serve the purpose for heavy duty injector.

Study on Spray and Exhaust Emission Characteristics of DME-Biodiesel Blended Fuel in Compression Ignition Engine (압축착화기관에서 DME-바이오디젤 혼합연료의 분무 및 배기 특성에 관한 연구)

  • Cha, June-Pyo;Park, Su-Han;Lee, Chang-Sik;Park, Sung-Wook
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.1
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    • pp.67-73
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    • 2011
  • The purpose of this study is to investigate experimentally the spray-atomization and combustion-emission characteristics of biodiesel-DME blended fuel. In this study, two types of test fuels pure biodiesel (BD100) and blended fuel (B-DME20) were used, and the spray and combustion characteristics of different fuel compositions were analyzed. DME constitutes 20% and biodiesel constitutes 80% (by mass fraction) of the blended fuel. The overall spray characteristics, spray tip penetration, and cone angle were evaluated using frozen spray images. In addition, the combustion and emission characteristics were analyzed on the basis of the evaluated data for a single-cylinder CI engine with common-rail injection system. It was revealed that the injection profiles of both the test fuels for a given injection pressure showed similar trends. However, the injection profiles of the blended fuel (B-DME20) indicated shorter ignition delay than those of biodiesel.

An Investigation on the Spray Characteristics of a Compressed Natural Gas Injector (고압 천연 가스 인젝터의 분무 특성에 관한 연구)

  • THONGCHAI, SAKDA;KANG, YUJIN;LIM, OCKTAECK
    • Transactions of the Korean hydrogen and new energy society
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    • v.29 no.2
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    • pp.219-225
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    • 2018
  • This study was carried out to investigate the injection characteristics of 800 kPa compressed natural gas compressed natural gas (CNG) injector developed in Korea. The CNG injector with multi-holes, employed in this experiment, was designed to inject CNG in the manifold at high pressure of 800 kPa. The spray macroscopic visualization test was carried out via Schlieren photography to study fuel-air mixing process. The fundamental spray characteristics, such as spray penetration, spray cone angle and spray velocity, were evaluated in the constant volume combustion chamber (CVCC) with varying the constant back pressure in CVCC from 0 to 1.8 bar. For the safety reason, nitrogen ($N_2$) and an acetone tracer were utilized as a surrogate gas fuel instead of CNG. The surrogate gas fuel pressures were controlled at 3, 5.5, and 8 bar, respectively. Injection durations were set at 5 ms throughout the experiment. The simulating events of the low engine speed were arranged at 1,000 rpm. The spray images were recorded by using a high-speed camera with a frame rate of 10,000 f/s at $512{\times}256pixels$. The spray characteristics were analyzed by using the image processing (Matlab). The results showed the significant difference that higher injection pressure had more effect on the spray shape than the lower injection pressure. When the injection pressure was increased, the longer spray penetration occurred. Moreover, the linear relation between speed and time are dependent on the injection pressure as well.