• Title/Summary/Keyword: Spray Behaviors

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Experimental Study on the Spray Characteristics of the Diesel Single Hole Type Nozzle (디젤단공노즐의 분무특성에 관한 실험적 연구)

  • 안병규;송규근;윤소남;최병오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.764-767
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    • 2003
  • The characteristics of diesel spray have much effect on the engine performances such as power. fuel consumption rate and emissions. Therefore, the measurement of fuel spray characteristics is very important for the improvement of heat engine. The factors which control diesel spray characteristics are injection pressure, ambient temperature and density etc. Spray behaviors are visualized by using the high speed video camera and spray angle, spray penetration are measured. Experimental equations of spray penetration and spray angle were derived by using the experimental results. 1) Ambient temperature and density influence on the characteristics of diesel spray. 2) Experimental equation of spray penetration is expressed as follows 0<t< $t_{b}$ ; $S_1$=11.628$\Delta$ $P^{0.485}$ $\rho$$_{a}$ $^{-0.478}$ $t^{1.337}$, $t_{b}$ <t; $S_2$=7.457$\Delta$ $P^{0.523}$ $\rho$$_{a}$ $^{-0.382}$ $t^{0.548}$ 3) Experimental equation of spray Angie is expressed as follows $T_{a}$ =293K; Tan($\theta$/2)=059($\rho$$_{a}$ / $\rho$$_{f}$ )$^{0.437}$, $T_{a}$ =473K; Tan($\theta$/2)=0588($\rho$$_{a}$ / $\rho$$_{f}$ )$^{0.404}$_{f}$ )$^{0.404}$

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Superhydrophobic Surfaces for condensation by using spray coating method

  • Oh, Seungtae;Seo, Donghyun;Lee, Choongyeop;Nam, Youngsuk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.157.2-157.2
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    • 2016
  • Water repellent surfaces may enhance the condensation by efficiently removing the condensed droplets. However, such surfaces may lose their original performance as they are exposed to external mechanical stresses. In this work, we fabricated spray-coated mechanically robust superhydrophobic surfaces using treated titanium dioxide (Type 1) or silica particles (Type 2). Then we compared the mechanical robustness of such surfaces with the silane-coated superhydrophobic surface and PEEK coated surface using a controlled-sand blasting method. The results show that the spray-coated samples can maintain the same level of the contact angle hysteresis than silane-coated superhydorphobic surface after sand blasting at 2 bar. The spray-coating method was applied to the tube type condenser and the condensation behaviors were observed within the environmental chamber with controlled pressure, humidity and non-condensable gas. Previously-reported droplet jumping was observed in the early stage of the condensation event, but soon the droplet jumping stopped and only dropwise condensation was observed since the condensed droplets were pinned on the cracks at spray-coated surfaces. The static contact angle decreases from $158.0^{\circ}$ to $133.2^{\circ}$, and hysteresis increases from $3.0^{\circ}$ to $23.5^{\circ}$ when active condensation occurs on such surfaces. This work suggests the benefits and limitation of spray-coated superhydrophobic condensers and help develop advanced condensers for practical use.

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A Numerical Analysis for the Spray Characteristics of Liquified n-butane fuel (액상부탄연료의 분무특성에 관한 수치해석)

  • Kim, S.D.;Lee, S.W.;Dong, Y.H.;Kim, S.H.;Lee, Y.C.;Cho, Y.S.
    • Journal of ILASS-Korea
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    • v.14 no.3
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    • pp.103-108
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    • 2009
  • This research investigated spray characteristics using LPG fuel under compression ignition to contribute to develop a high efficiency LPG fuel is an environmentally-friendly fuel since it emits lower $CO_2$ compare to other conventional fuels. In order to observe spray process, a high speed digital camera and high pressure common-rail injector were applied. Using the spray behaviors of LPG and diesel fuel from the experiment, this research analyzed the mixing process of air-fuel mixture numerically with FLUENT 6.3 when LPG and diesel fuel injected directly into the cylinder while compression stroke occurs. Spray characteristics of LPG fuel was investigated by using numerical method, in which KH-RT model was adapted for phase change. As a result of numerical analysis, this work found out that LPG spray has a wider mixing formation and uniform diffusion of air-fuel mixture compare to diesel.

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A Study on the Diesel Spray Evaporation and Combustion Characteristics in Constant Volume Chamber (정적연소실내의 디젤분무증발과 연소특성에 관한 연구)

  • Kim, S.H.;Kim, S.J.;Lee, M.B.;Kim, E.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.102-109
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    • 1994
  • As a fundamental study to apply high pressure injection system to direct injection diesel engine, fuel injection system and constant volume combustion chamber were made and the behaviors of evaporating spray with the variation of injection pressure and the ambient gas temperature were observed by using high speed camera, and the combusion characteristics with the variation of injection pressure and A/F ratio were analyzed. As injection pressure increases, spray tip penetration and spray angle increase and, as a results spray volume increases. This helps an uniform mixing of fuel and air. Spray liquid core length decreases as ambient gas temperature increases, while it decreases as injection pressure increases but the effect of ambient gas temperature is dorminant. As injection pressure increases, ignition delay is shortened and combustion rate being raised, maximum heat release rate increases. It become clear that High injection pressure has high level of potential to improve the performance of DI-diesel engine.

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Effect of Injection Conditions on the Spray Behaviors of the Multi-hole GDI Injector (분사 조건이 다공형 GDI 인젝터의 분무 거동에 미치는 영향)

  • Park, Jeong-Hwan;Park, Su-Han;Lee, Chang-Sik;Park, Sung-Wook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.116-122
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    • 2012
  • The purpose of this study is to investigate the overall spray behavior characteristics for various injection conditions in a gasoline direct injection(GDI) injector with multi-hole. The spray characteristics, such as the spray penetration, the spray angle, and the injection quantity, were studied through the change of the injection pressure, the ambient pressure, and the energizing duration in a high-pressure chamber with a constant volume. The n-heptane with 99.5% purity was used as the test fuel. In a constant volume chamber, the injected spray was visualized by the spray visualization system, which consisted of the high-speed camera, the metal-halide lamp, the injector control device, and the image analysis system with the image processing program. It was revealed that the injection quantity was mainly affected by the difference between the injection pressure and the ambient pressure. For low injection pressure conditions, the injection quantity was decreased by the increase of the ambient pressure, while it nearly maintained regardless of the ambient pressure at high injection pressure. According to the increase of the ambient pressure in the constant volume chamber, the spray development became slow, consequently, the spray tip penetration decreased, and the spray area increased. In additions, the circular cone area decreased, and the vortex area increased.

Wear Behavior of Al/SiC Composites Fabricated by Thermal Spray Process (2) - Effect of Applied Load on Wear Behavior - (용사법에 의해 제조된 Al/SiC 복합재료의 마모거동 (2) - 작용하중의 영향 -)

  • Lee, Kwang Jin;Kim, Kyun Tak;Kim, Yeong Sik
    • Tribology and Lubricants
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    • v.29 no.5
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    • pp.298-303
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    • 2013
  • In this work, the effect of applied load on the wear behavior of Al/SiC composites was studied. Al/SiC composites were fabricated following the thermal spray process. Dry sliding wear tests were performed on these composites under four different applied loads, i.e., 5, 10, 15, and 20 N. The wear behaviors of the composites under these applied loads were investigated using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS). Under applied loads of up to 15 N, the wear rates of Al/SiC composites decreased with an increase in the applied load because of the formation of an adhesion layer on the worn surface. However in the case of an applied load of 20 N, the wear rate was significantly high because the formation and fracture of the adhesion layer were repeated continuously. These results show that the wear behaviors of the tested composites are significantly influenced owing to the applied loads.

Concentration Distribution of Liquid/vapor Phases under In-Cylinder Flow Field with Different Injection Timings (엔진 유동장에서 분사시기에 따른 혼합기의 기ㆍ액상 농도 분포에 관한 연구)

  • 김한재;최동석;김덕줄
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.96-104
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    • 2001
  • The present study experimentally investigates the concentration distribution of liquid and vapor phase with different injection timings in the in-cylinder flow field of a optically accessible engine. The conventional MPI, DOHC engine was modified into DI gasoline engine. The images of liquid and vapor phases in the motoring engine were captured by using exciplex fluorescence method. Dopants used in this study were 2% fluorobenzene and 9% DEMA(diethyl-methyl-amino) in 89% solution of hexane by volume respectively. Two dimensional spray fluorescence images of liquid and vapor phases were acquired to analyze spray behaviors and fuel distribution in the in-cylinder flow field. Measurements were carried out fur four different injection timings, namely BTDC 270$^{\circ}$, 180$^{\circ}$, 90$^{\circ}$, and 50$^{\circ}$. Experimental results indicate that behaviors and distribution of vapor phase were largely affected by in-cylinder tumble flow, and mixture formation process was also greatly affected by in-cylinder flow at early injection mode and by ambient pressure at late injection mode.

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Comparison of HVOF Thermal Spray Coatings of T800 and WC-Co Powders

  • Cho, T.Y.;Yoon, J.H.;Kim, K.S.;Baek, N.K.;Song, K.O.;Youn, S.J.;Hwang, S.Y.;Chun, H.G.
    • Journal of the Korean institute of surface engineering
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    • v.39 no.6
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    • pp.295-301
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    • 2006
  • Hard chrome plating has been used in surface hard coating over 50 years both for applying hard coating and re-building of worn components. Hard chrome plating solution and mist pollute environment with very toxic $Cr^{6+}$(hex-Cr) known as carcinogen which causes lung cancer, High velocity oxy-fuel (HVOF) thermal spray coatings of WC base cermet and Co-alloy powders are the most promising candidates for the replacement of the traditional hard chrome plating. Surface properties, wear, and friction behaviors of micron size Co-alloy (T800) and micron size WC-l2Co (WC-Co) have been studied for the application as hard coatings. The temperature dependence of wear and friction behaviors of T800 and WC-Co have been investigated at the temperature of $25^{\circ}C$ and $538^{\circ}C$ for the application to high speed spindle.

A Study on the Temperature Behavior on Impinging Plate of Diesel Spray with Ultra High Pressure (극초고압 디젤분무의 충돌면 온도거동에 관한 연구)

  • Lee Jong Tai;Jeong Dae Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.3 s.234
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    • pp.402-408
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    • 2005
  • The instantaneous temperature behaviors on impinging plate in case of ultra high pressure have been measured and analyzed by using the instantaneous temperature probe and ultra high pressure injection equipment. The temperature drop was largest at P1 which is center of impinging spray and decreased with propagation of spray to the radius direction. The temperature drop was bigger in case of higher temperature of impinging plate. The temperature drop decreased with increase of injection pressure. But decreasing rate of temperature drop was slight over 2,500 bars. Therefore, it was predicted that the fuel evaporation versus the increase of injection pressure was maximum at around 2,500 bars.

The Optimization of Fuel Injection Nozzles for the Reduction of NOx Emissions in a Large Diesel Engine (대형 디젤엔진의 NOx 저감을 위한 연료분사노즐 최적화 연구)

  • Yoon, Wook-Hyeon;Kim, Byung-Seok;Kim, Dong-Hun;Kim, Ki-Doo;Ha, Ji-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.60-65
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    • 2004
  • Numerical simulations and experiments have been carried out to investigate the effect of fuel injection nozzles on the combustion and NOx formation processes in a medium-speed marine diesel engine. Spray visualization experiment was performed in the constant-volume high-pressure chamber to verify the numerical results on the spray characteristics such as spray angle and spray tip penetration. Time-resolved spray behaviors were captured by high-speed digital camera and analyzed to extract the information on the spray parameters. Spray and combustion phenomena were examined numerically using FIRE code. Wave breakup and Zeldovich models were adopted to describe the atomization characteristics and NOx formation processes. Numerical results were verified with experimental data such as cylinder pressure, heat release rate and NOx emission. Finally, the effects of fuel injection nozzles on the engine performance were investigated numerically to find the optimum nozzle parameters such as fuel injection angle, nozzle hole diameter and number of nozzle holes. From this study, the optimum fuel injection nozzle (nozzle hole diameter, 0.32 mm, number of nozzle holes, 8 and fuel injection angle, $148^{\circ}$) was selected to reduce both the fuel consumption and NOx emission. The reason for this selection could be explained from the highest fuel-air mixing in the early phase of injection due to the longest spray tip penetration and the highest heat release rate after $19^{\circ}$ ATDC due to the increased injection duration.