• Title/Summary/Keyword: Spot welding system

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Analysis of the Effects of Laser Shock Peening under Initial Tensile Residual Stress Using Numerical Analysis Method (수치해석기법을 이용한 초기 인장잔류응력에 대한 레이저 충격 피닝 효과 분석)

  • Kim, Juhee;Lee, Jongwoo;Yoo, Samhyeun
    • Journal of the Korea Institute of Military Science and Technology
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    • v.20 no.5
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    • pp.608-619
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    • 2017
  • In this paper, the effects of parameters related to the residual stress induced due to laser shock peening process to determine mitigation of the initial tensile residual stresses are discussed, such as the maximum pressure, pressure pulse duration, laser spot size and number of laser shots. In order to estimate the influence of the initial tensile residual stresses, which is generated by welding in 35CD4 50HRC steel alloy, the initial condition option was employed in the finite element code. It is found that $2{\times}HEL$ maximum pressure and a certain range of the pressure pulse duration time can produce maximum mitigation effects near the surface and depth, regardless of the magnitudes of tensile residual stess. But plastically affected depth increase with increasing maximum pressure and pressure pulse duration time. For the laser spot size, maximum compressive residual stresses have almost constant values. But LSP is more effective with increasing the magnitudes of tensile residual stress. For the multiple LSP, magnitudes of compressive residual stresses and plastically affected depths are found to increase with increasing number of laser shots, but the effect is less pronounced for more laser shots. And to conclude, even though the initial tensile residual stresses such as weld residual stress field are existed, LSP is enough to make the surface and depth reinforcement effects.

Fluid Heating System using High-Frequency Inverter Based on Electromagnetic Indirect Induction Heating

  • Kim Yong-Ju;Shin Dae Cheul;Kim Kee Hwan;Uchihori Y.;Kawamura Y.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.69-74
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    • 2001
  • In this Paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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A Study on the Development of Induction Heating System for Using Full-Bridge High-Frequency Resonant Inverter (Full-Bridge 고주파 공진형 인버터를 이용한 유도가열시스템의 개발에 관한 연구)

  • Kwon H.M.;Kim S.H.;Shln D.C,;Kim Y.J.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.19-22
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    • 2003
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20 [kHz] to 50 [kHz]. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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A study on a performance the appliable rubber asphalt of monolithic waterproofing material of construction quality and the cement polymer modified waterproof coating membrane material of surface treatment. (무기질계 탄성 도막재와 고무 아스팔트를 적층한 일체형 방수재의 시공특성에 관한 실험적 연구)

  • Park Jin-Sang;Choi Sung-Min;Park Young-Tea;Oh Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.05a
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    • pp.223-226
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    • 2005
  • In this study on the appliable Asphalt sheet of monolithic and inorganic matter waterproofing ,Fing material using of field because of problem of complex waterproofing sheet. Before this cement polymer modified waterproof coating and appliable asphalt sheet of monolithic whether have stability by method of construction about all style waterproofing that evaluate to new method of construction development naturally big emphasis put and try to approach. Did performance test item first at, as a result, drew by suitable thing in all KS items. This is considered to have more effective spot construction work because if means that have stability by material as well as method of construction.

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A Study on the High-Frequency Resonant Inverter System for Indirect Induction Heating (간접유도가열용 고주파 공진형 인버터 시스템에 관한 연구)

  • Kwon H. M.;Shin D. C.;Kim K. H.;Kim Y. J.
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.322-325
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    • 2002
  • In this paper are described the indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter which can operate in the frequency range from 20kHz to 50kHz. A specially designed induction heater, which is composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates, is inserted Into the ceramic type vessel with external working coil. This working coil is connected to the inverter and turbulence fluid through this induction heater to moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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An Experimental Study on the Roof Composite Waterproofing Method for Membrane & Sheet Integrated Waterproofing Material (도막.시트 일체형 방수재를 이용한 옥상용 복합방수 공법에 관한 실험적 연구)

  • Oh Mi-Hyun;Park Jin-Sang;Choi Sung-Min;Park Young-Tea;Oh Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2006.05a
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    • pp.31-34
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    • 2006
  • In this study on the appliable Asphalt sheet of monolithic and inorganic matter waterproofing material using of field because of problem of complex waterproofing sheet. Before this cement polymer modified waterproof coating and appliable asphalt sheet of monolithic whether have stability by method of construction about all style waterproofing that evaluate to new method of construction development naturally big emphasis put and try to approach. Did performance test item first at, as a result, drew by suitable thing in all KS items. This is considered to have more effective spot construction work because if means that have stability by material as well as method of construction.

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Electromagnetic Indirect Induction Fluid Heating System using High-Frequency Inverter and Its Performance Evaluations (전압형 고주파 인버터를 이용한 간접유도가열 열유체 에너지시스템과 그 성능평가)

  • Kim, YJ;Shin, DC;Kim, KH;Uchihori, Y;Kawamura, Y
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.483-486
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    • 2001
  • This Paper the state-of-the art indirect induction heated boiler and induction heated hot air producer using the voltage-fed series resonant high-frequency inverter whice can operate in the frequency range from 20kHz to 50kHz. A specially-designed induction heater composed of laminated stainless assembly with many tiny holes and interconnected spot welding points between stainless plates is inserted into the ceramic type vessel with external working coil connected to the inverter and tubelence fluid through this induction heater in moving fluid generates in the vessel. The operating performances of this unique appliance in next generation and its effectiveness are evaluated and discussed from a practical point of view.

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Constant Power Control of Servo Gun-type Spot Welding System (서보건형 스폿용접기의 정전력 제어)

  • Kim Jin-Woo;Kim Gyu-Sik;Won Chung-Yuen;Choi Se-Wan
    • Proceedings of the KIPE Conference
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    • 2002.11a
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    • pp.85-88
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    • 2002
  • 저항 스폿용접은 두 개의 금속판을 서로 겹쳐서 양쪽에 전극으로 압력을 가하면서 대전류를 흘려보낼 때 재료의 접촉면의 저항에 의해 발생하는 줄울열을 이용하여 재료를 용융시켜 두 모재를 접합시키는 방법이다 산업현장의 자동 용접라인에서 로봇암의 끝단에 부착하여 사용하던 기존의 공압건은 시편에 주어지는 압력이 일정하여 실시간 가압력 변화가 어렵고, 전극벌림의 임의 조정이 불가능하였다. 본 연구에서는 서보 모터를 채용한 서보건 시스템의 실시간 가압력제어와 용접도중 일정한 파우어를 공급하는 정전력 제어방식을 이용하여 용접 품질을 향상시키고자 한다.

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A Study on the Quality Deviation of Passenger Cars using the Robust Design (강건 설계 기법을 이용한 승용차의 품질 산포에 관한 연구)

  • Kim, Ki-Chang;Kim, Chan-Mook
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.110-113
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    • 2006
  • This paper describes the development process of body and full vehicle for reduced idle vibration through the data level of frequency and sensitivity. The vibration mode map is used to separate body structure modes from resonance of engine idle nm and steering system. This paper describes the analysis approach process to reduce the variation of uncertainties for idle vibration performance at initial design stage. The robust design method is performed to increase the stabilization performance under vehicle vibration. It is used to predict the effects of the stiffness deviation according to the spot welding condition of the body structure. The tolerance associated with hood over slam bumper is analyzed for the quality deviation of the moving system in full vehicle. And the glass sealant stiffness and weight difference is considered for the deviation characteristic. The design guideline is suggested considering sensitivity about body and full vehicle by using mother car at initial design stage. It makes possible to design the good NVH performance and save vehicles to be used in tests. These improvements can lead to shortening the time needed to develop better vehicles.

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A Study on Improvement of Vision Inspector for T Type Welding nut auto Sorting System using a Masked Histogram Equalization (마스크 히스토그램 평준화를 이용한 T형 용접너트 자동 선별시스템의 비전검사기 성능개선에 관한 연구)

  • Hur, Tae-Won;Song, Han-Lim
    • Journal of the Institute of Electronics and Information Engineers
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    • v.49 no.9
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    • pp.353-361
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    • 2012
  • In this paper, we propose a improvement method of vision inspector for T type welding nut using an auto sorting system. We used edge and thread detection with histogram of image which is captured by machine vision camera. We also used a binary morphology operation for a detection of spot. A major problem in this vision inspector is abnormal operation caused by degradation of image acquired. These degradations caused by oil pollution on conveyer belt. For overcome this problem, we introduce a pre-processing using a masked histogram equalization on the image acquired. Histogram equalization is applied on masked region (nut part) for increase contrast. As a result, we can remove features caused by oil pollution on background and reduce a ratio of abnormal operation from 10.0 % to 0.2 %.