• Title/Summary/Keyword: Spot load

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Nd-YAG LASER MICRO WELDING OF STAINLESS WIRE

  • Takatugu, Masaya;Seki, Masanori;Kunimas, Takeshi;Uenishi, Keisuke;Kobayashi, Kojiro F.;Ikeda, Takeshi;Tuboi, Akihiko
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.187-192
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    • 2002
  • Applicability of laser micro welding process to the fabrication of medical devices was investigated. Austenitic stainless steel wire (SUS304) was spot melted and crosswise welded, which is one of the most possible welding process for the fabrication of medical devices, by using a Nd-YAG laser. Effects of welding parameters on the microstructure, tensile strength and corrosion resistance were discussed. In the spot melting, melted metal width decreased with decreasing the input energy and pulse duration. Controlling the laser wave to reduce laser noise which occurred in the early stage of laser irradiation made reasonable welding condition wider in the welding condition of small pulse duration such as 2ms. The microstructure of the melted metal was a cellular dendrite structure and the cell size of the weld metal was about 0.5~3.5 ${\mu}{\textrm}{m}$. Tensile strength increased with the decrease of the melted metal width and reached to a maximum about 660MPa, which is comparable with that for the tempered base metal. Even by immersion test at 318K for 3600ks in quasi biological environment (0.9% NaCl), microstructure of the melted metal and tensile strength hardly changed from those for as melted material. In the crosswise welding, joints morphologies were classified into 3 types by the melting state of lower wire. Fracture load increased with input energy and melted area of lower wire, and reached to a maximum about 80N. However, when input energy was further increased and lower wire was fully melted, fracture load decreased due to the burn out of weld metal.

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A Study on the Mechanical Properties of Joints in Laser Transmission Joining of Polymers (폴리머의 레이저 투과접합 시 접합부의 기계적 성질에 관한 연구)

  • Cha, Sang-Woo;Kim, Jin-Beom;Yoon, Suk-Hwan;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.43-48
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    • 2007
  • Laser Transmission Joining (LTJ) of plastics is a process in which light of suitable wavelength is transmitted through a transparent substrate that is in contact with an absorbing one. In this paper, LTJ is investigated by preliminary experiments from the viewpoint of mechanical engineering. To understand transmitting characteristics of each polymer substrate, transmission rate, reflection rate and absorption coefficient of polymer are measured by using a laser power-meter. Characteristics of joining in the spot welding and seam welding are investigated by measuring the fracture load. Fracture load increases in accordance to the laser power and irradiation time. However, when the laser power is over 60W and irradiation time over 4seconds, fracture load decreases. This phenomenon is probably due to heat-softening of materials. Besides, cavities are generated at a joint by evaporation of water molecules, which can be suppressed by introduction of a gap between two substrates.

Characteristics of Non-Point Pollutant Runoff in Highland Field Fields through Long-term Monitoring (장기 모니터링을 통한 고랭지 밭 지역의 비점오염물질 유출특성)

  • Lee, Su In;Shin, Jae Young;Shin, Min Hwan;Ju, So-Hui;Seo, Ji Yeon;Park, Woon Ji;Lee, Jae Young;Choi, Joong Dae
    • Journal of The Korean Society of Agricultural Engineers
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    • v.59 no.4
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    • pp.85-96
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    • 2017
  • In this research, I performed rainfall monitoring by selecting the spot which can represent high altitude cool farm region in recent 3 years, and tried to understand the characteristic of outflow of non-point pollutants coming from high altitude cool farm region. As a result, it was shown that reducing rainfall runoff in highland farm area can reduce non-point pollution load and should consider priority to reduce runoff through management resources when selecting abatement method. Additionally, it is judged that reduction method related to base run-off should be selected by performing research on material motion of TN.

Fatigue Life Prediction of Non-Load-Carrying Cruciform Welded Joint using Master S-N Curve based on Structural Stress Approach (구조응력기반 마스터 피로 선도를 이용한 하중 비전달형 십자 필렛 용접조인트의 피로예측)

  • Kwak, Si-Young
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.49-54
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    • 2015
  • Welding process is of importance to assemble products or structures, but also the process is structural weakness due to stress concentration in welding joint. The fatigue design of welded joint requires time & labor consuming fatigue test because the fatigue life is various according to the depth of joint, joint type and load type etc. In fatigue design codes, they guide to classify welding joints with their shape( BS7608, IIW Documents) and provide fatigue assessment information. In terms of numerical method for fatigue analysis, it is also difficult to decide the stress peak in joint because of mesh sensitivity which means that stress value is varies with element type or size on stress concentration zone. Hot-spot method is used generally, but Battelle of United States proposed Master S-N Curve based on structural stresses converted by mechanical equilibrium theory. In this research, we extracted master S-N curve from Battelle's fatigue test DB including test data of various welding joints to apply on Non-Load-Carrying cruciform Joint. Comparing fatigue results between the case of using normal stress and case of structural stress cor the cruciform Joint, The suggested Battelle method showed successive results.

A Study on Clinching Characteristics for A6451 Aluminum and Galvanized Steels and the Application of Clinching Technology to Automotive Parts (A6451 알루미늄 및 용융아연도금강판의 클린칭 접합특성 및 접합기술의 차체 부품 적용 연구)

  • Kwon, Eui-Pyo;Park, Hyun-kyung
    • Journal of the Korean Society of Mechanical Technology
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    • v.20 no.6
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    • pp.886-893
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    • 2018
  • In this study, clinching characteristics of aluminum and galvanized steels were investigated for the application of clinching as a joining technique to aluminum wheelhouse assembly. A6451 aluminium alloy and galvanized steel sheets were joined by hybrid joining(clinching + adhesive bonding). Tensile-shear load and fracture mode of hybrid joints were investigated. Maximum tensile-shear load of hybrid joints was about six times higher than that of clinched joints without adhesive. Energy absorption values of hybrid joints were higher than those of clinched joints without adhesive as well as resistance spot welded steel joints. Developed aluminum wheelhouse assembly showed higher static stiffness than the existing steel parts. Aluminum wheelhouse inner panel unit was 44% lighter than the steel unit, and the final assembled aluminum wheelhouse was 14.6% lighter than the existing steel parts.

Fatigue Strength Assessment of A Longitudinal Hatch Coaming in a 3800 TEU Containership by ABS Dynamic Approach

  • Cui, Weicheng;Yang, Chunwen;Hu, Jiajun
    • Journal of Ship and Ocean Technology
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    • v.3 no.4
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    • pp.35-51
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    • 1999
  • Fatigue strength assessment procedures have been implemented in the ship design rules by many classification societies. However, a large variation tin the details of the different approaches exists in practically all aspects influding load history assessment, stress evaluation and fatigue strength assessment. In order to assess the influences of thesd variations on the prediction of fatigue lives. a comparative study is organized by the ISSC Committee III.2 Fatigue and Fracture. A pad detail on the top of longitudinal hatch coaming of a panamax container vessel is selected for fatigue calculation. The work described in this paper is one set of results of this comparative study in which the ABS dynamics approach is applied. Through this analysis the following conclusions can be drawn. (1) With the original ABS approach, the fatigue life of this pad detail is very low, only 2.398 years. (2) The treatment of the stillwater bending moment in the ABS approach might be a source of conservatism. If the influence of stillwater bending moment is ignored, then the fatigue life for this pad detail is 7.036 years. (3) The difference between the nominal stress approach and the hot spot stress approach for this pad detail is about 26%.

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Application of Fatigue Life Assessment considering Residual Stresses for Various Welded Details (잔류응력을 고려한 피로수명평가법의 적용성 검토(I) - 다양한 용접연결부에 대한 적용 -)

  • Han, Jeong-Woo;Lee, Tak-Kee;Han, Seung-Ho;Kim, Jae-Hoon
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.05a
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    • pp.125-129
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    • 2002
  • Authors had developed the model for the fatigue life assessment of welded details considering residual stress and its relaxation. The model consists of three ingredients; a hot-spot stress approach, a residual stress relaxation, and an equivalent stress. The equivalent stress is induced by stress ranges and the ratios between the applied mean stresses and the ultimate stress of material. Once being tuned with two specific fatigue tests by using load carrying cruciform joint, this model can be applied to many kinds of welded details which structural stress concentration factors are different from each other. This paper reports the application of the proposed model for various welded details including cover plate, longitudinal stiffener, gusset and side attachment. From the investigation of predicted results by using the proposed model it was shown that the ambiguous fatigue characteristics of the various details influenced widely by the welding residual stress are clarified, and also the model could be applied to assess fatigue life of general welded structures.

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An Experimental Study on the Axial Collapse Characteristics of Hat and Double Hat Shaped Section Members at Various Velocities

  • Cha, Cheon-Seok;Chung, Jin-Oh;Yang, In-Young
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.924-932
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    • 2004
  • In this study, the axial collapse tests were performed under either static (or quasi-static) or impact loads with several collapse velocities based on the expectation that para-closed sections of the front-end side members (spot welded hat and double hat shaped section members) would show quite different collapse characteristics from those for seamless section. The test results showed that both of the hat and double hat shaped section members failed in the stable sequential collapse mode in the static or quasi-static collapse tests, while the double hat shaped section members underwent the unstable collapse mode especially when the impact velocity is high. The mean collapse loads in the hat shaped section members increase with collapse velocity for all the cases of the static, quasi-static, and impact collapse tests. In the double hat shaped section members, however, the mean collapse loads decrease with increase in collapse velocity in the impact tests.

Plastic mechanism analysis of vehicle roof frames consisting of spot-welded steel hat sections

  • Bambach, M.R.
    • Structural Engineering and Mechanics
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    • v.52 no.6
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    • pp.1085-1098
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    • 2014
  • Plastic mechanism analysis of structures subjected to large deformation has long been used in order to determine collapse mechanisms of steel structures, and the energy absorbed in plastic deformation during such collapses. In this paper the technique is applied to vehicle roof structures that undergo large plastic deformation as a result of rollover crashes. The components of such roof structures are typically steel spot-welded hat-type sections. Ten different deformation mechanisms are defined from investigations of real-world rollover crashes, and an analytical technique to determine the plastic collapse load and energy absorption of such mechanisms is determined. The procedure is presented in a generic manner, such that it may be applied to any vehicle structure undergoing a rollover induced collapse. The procedure is applied to an exemplar vehicle, in order to demonstrate its application in determining the energy absorbed in the deformation of the identified collapse mechanisms. The procedure will be useful to forensic crash reconstructionists, in order to accurately determine the initial travel velocity of a vehicle that has undergone a rollover and for which the post-crash vehicle deformation is known. It may also be used to perform analytical studies of the collapse resistance of vehicle roof structures for optimisation purposes, which is also demonstrated with an analysis of the effect of varying the geometric and material properties of the roof structure components of the exemplar vehicle.

A Study on the measurement of Table Deflection using Laser Interferometer and It's Inspection using FEA (레이저 간섭계에 의한 테이블의 처짐측정과 FEA에 의한 이의 검증)

  • 이승수
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.204-209
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    • 1998
  • The acceleration of the performance of machine tools influences the development of the semi-conductor and optical technology as the development of NC and measurement technology. We can mention that a traction role of the acceleration for the development like that depends on the development of the measurement technics Stylus instrument method, STM, SEM, Laser interferometer method which are used for measuring the quasi-static error of machine tools. Because the measurement has been done to unload condition without considering of mechanical stiffness in the case of machining center as we measure the quasi-static error of machine tools on general studies, people who works on the spot has many problems on the data value. Therefor we will help working more accurately on the spot by measuring, analyzing, displaying the deflection of the table and support shaft when we load on the table and the support shaft of machining center using laser interferometer. Also we try to settle new conception of the measurement method and more accurate grasp of the deflection tendency by verifing the tendency of the error measured through the comparison of the simulated error using ANSYS, a common finite element analysis program, which is able to measure heat deformation, material deformation, and error resulted form this study.

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