• Title/Summary/Keyword: Spot load

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점용접된 구조물의 좌굴하중해석 (Bucking Load Analysis of Spot-Welded Structures)

  • 이현철;심재준;안성찬;한근조
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 1999년도 추계학술대회논문집
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    • pp.265-272
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    • 1999
  • This stability of a plate structure is very crucial problem which results in wrinkle and bucking. In this study, the effect of the pattern of spot-welding points of the two rectangular plates on the compressive and shear bucking load is studied with respect to the thickness, aspect ratio of plates and number of welding spots. Buckling coefficient of the plate not welded was compared with that of two plates with various thickness to extract the effect of thickness. The effect of number of welding spots are studied in two directions, longitudinal and transverse directions. The conclusions obtained were that the reinforcement effect was maximized when the aspect ratio was close to 1.75 at compressive load condition and that the effect of number of welding spots in transverse direction was larger than that in longitudinal direction at shearing load condition.

인장전단시험을 이용한 TRIP1180강의 계면파단특성 평가 (Evaluation of Resistance Spot Weld Interfacial Fractures in Tensile-Shear Tests of TRIP 1180 Steels)

  • 박상순;최영민;남대근;김영석;유지훈;박영도
    • Journal of Welding and Joining
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    • 제26권6호
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    • pp.81-91
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    • 2008
  • The weldability of resistance spot welding of TRIP1180 steels for automobile components investigated enhance in order to achieve understanding of weld fracture during tensile-shear strength (TSS) test. The main failure modes for spot welds of TRIP1180 steels were nugget pullout and interfacial fracture. The peak load to cause a weld interfacial failure was found to be related to fracture toughness of the weld and the weld diameter. Although interfacial fracture occurred in the spot welded samples, the load-carrying capacity of the weld was high and not significantly affected by the fracture mode. Substantial part of the weld exhibits the characteristic dimple (or elongated dimple) fractures on interfacial fractured surface also, dimple fracture areas were drawmatically increased with heat input which is propotional to the applied weld current. In spite of the high hardness values associated with the martensite microstructures due to high cooling rate. The high load-carrying ability of the weld is directly associated with the area of ductile fracture occurred in weld. Therefore, the judgment of the quality of resistance spot welds in TRIP1180 steels, the load-carrying capacity of the weld should be considered as an important factor than fracture mode.

CVRP를 위한 에이전트 기반 Shipment 알고리듬 개발 (Agent-based Shipment Algorithm for Capacitated Vehicle Routing Problem with Load Balancing)

  • 오석찬;이상태;김태운
    • 대한산업공학회지
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    • 제32권3호
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    • pp.200-209
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    • 2006
  • Load building is an important step to make the delivery supply chain efficient. We present a family of load makeup algorithms using market based control strategy, named LoadMarket, in order to build efficient loads where each load consists of a certain number of finished products having destinations. LoadMarket adopts Clark-Wright algorithm for generating initial endowment for Load Traders who cooperate to minimize either total travel distance or the variance with respect to the travel distances of loads by means of the spot market or double-sided auction market mechanism. The efficiency of the LoadMarket algorithms is illustrated using simulation based experiments.

국부가열을 이용한 면외거셋의 피로강도 향상 (Improvement of Fatigue Strength by Spot Heating for Out-of-plane Gusset)

  • 정영화;남왕현;장동휘
    • 산업기술연구
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    • 제21권B호
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    • pp.213-222
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    • 2001
  • In the study, the fatigue strength improvement and mechanism have been estimated by the Spot-Heating treatment on welded bead toes. For this, web-gusset specimens were made without residual stresses and the others with residual stresses imposed by Spot-Heating. The 4-point bending tests were performed in order to estimate the effect of spot-heating on fatigue strength and fatigue characteristics quantitatively for non load-carrying fillet welded joints subjected to pure bending. As a result of fatigue test, fatigue strength of As-Welded specimen for non load-carrying fillet welded joints subjected to pure bending has satisfied the grade of fatigue prescribed in specifications of korea, AASHTO and JSSC. As compare with As-Welded specimen and Spot-Heating specimen have increased about 20% for the fatigue strength at $7.7{\times}10^6$ cycles. The Spot-Heating by reformation of the residual stress on welded bead toes has greatly affected the fatigue crack propagation life, but has slightly affected the fatigue crack initiation life.

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마찰교반 점용접한 A 5052 알루미늄 합금판재의 접합부 특성 (Joint Characteristics of Spot Friction Stir Welded A 5052 Alloy Sheet)

  • 연윤모;이원배;이창용;정승부;송건
    • Journal of Welding and Joining
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    • 제24권1호
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    • pp.71-76
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    • 2006
  • In this study, the microstructure and mechanical properties of spot friction stir welded A 5052 alloy were investigated. Especially, the effect of insertion depth of welding tool on microstructural changes and mechanical properties was investigated in order to obtain the optimum spot friction stir welding condition. The lap shear load of spot friction stir welded A 5052 alloy plates showed lower value at the shallowest insertion depth and increased with tool insertion depth. At 1.6mm, the maximum value of 3.35 kN was obtained, and then dropped to lower load when the insertion depth was deeper. Spot friction stir welded joints showed shear fracture mode at shallower insertion depths and fracture mode changed to plug fracture mode as the insertion depth was deeper.

고강도 강판 저항 점용접부 강도 및 파단에 미치는 Paint Baking의 영향 (The Effect of Paint Baking on the Strength and Failure of Spot Welds for Advanced High Strength Steels)

  • 최철영;이동윤;김인배;김양도;박영도
    • 대한금속재료학회지
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    • 제49권12호
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    • pp.967-976
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    • 2011
  • Conventional fracture tests of resistance spot welds have been performed without consideration of the paint baking process in the automobile manufacturing line. The aim of this paper is to investigate the effect of the paint baking process on load carrying capacity and fracture mode for resistance spot welded 590 dual phase (DP), 780DP, 980DP, 590 transformation in duced plasticity (TRIP), 780TRIP and 1180 complex phase (CP) steels. With paint baking after resistance spot welding, the l-shape tensile test (LTT) and nano-indentation test were conducted on the as-welded and paint baked samples. Paint baking increased the load-carrying capacity of the resistance spot welded samples and improved the fracture appearance from partial interfacial fracture (PIF) to button fracture (BF). Improvement in fracture appearance after LTT is observed on weldments of 780 MPa grade TRIP steels, especially in the low welding current range with paint baking conditions. The higher carbon contents (or carbon equivalent) are attributed to the low weldability of the resistance spot welding of high strength steels. Improvement of the fracture mode and load carrying ability has been achieved with ferrite hardening and carbide formation during the paint baking process. The average nano-indentation hardness profile for each weld zone shows hardening of the base metal and softening of the heat affected zone (HAZ) and the weld metal, which proves that microstructural changes occur during low temperature heat treatment.

주기적 모니터링 센서 네트워크에서 핫 스팟 문제 해결을 위한 호핑 라우팅 기법 (Hopping Routing Scheme to Resolve the Hot Spot Problem of Periodic Monitoring Services in Wireless Sensor Networks)

  • 허석렬;이완직;장성식;변태영;이원열
    • 한국산학기술학회논문지
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    • 제10권9호
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    • pp.2340-2349
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    • 2009
  • 본 논문에서는 주기적 모니터링 센서 네트워크의 핫 스팟 문제를 해결하기 위한 호핑 라우팅 기법을 제안한다. 제안한 호핑 라우팅 기법은 네트워크의 모든 노드들의 에너지 소비 형태가 예측 가능한 부하 균등 경로를 구성한다. 부하 균등 라우팅 경로는 동일한 영역내 노드들의 부하 균형을 이루는 수평 호핑 전송 기법과 서로 다른 영역에 있는 노드 사이에 부하 균형을 이루는 수직 호핑 전송 기법으로 구할 수 있다. 수직 호핑 전송에 필요한 직접 전송횟수는 센서 노드의 에너지 소비 모델을 통해서 부하 균형을 이룰 수 있는 값을 도출하였다. 시뮬레이션을 통해서 제안한 호핑 라우팅 기법이 핫 스팟 문제를 효과적으로 해결함을 보였으며 기존 라우팅 기법 중에서 멀티 홉 전송 방식과 직접 전송 방식 그리고 클러스터링 기법과 비교 평가를 통해서 호핑 라우팅 기법의 효율성을 제시하였다.

페라이트계 스테인리스강 / 용융아연도금강 이종 저항 점용접부의 특성 (Resistance Spot Weldability of Ferritic Stainless Steel and Galvanized Steel)

  • 김정길;우인수;정보영;이종봉
    • Journal of Welding and Joining
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    • 제24권6호
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    • pp.39-43
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    • 2006
  • A ferritic stainless steel, STS430, and a galvanized steel for case and frame of electronic goods are welded by resistance spot welding and resistance projection welding methods. In this study, resistance spot welding has been performed to investigate the weldability of dissimilar materials such as a ferritic stainless steel and a galvanized steel. Tensile load of the spot weld without heat treatment was 196 kN and brittle fracture occurred at interface between STS430 and nugget due to the high hardness, 380 Hv, in nugget. It was found that the hardness of as-welded nugget increased with higher cooling rate during resistance spot welding by comparing with GTA weld of same materials. Heat treatment by applying second current made nugget softened. Tensile load of heat treated weld increased and reached to 303 kN and fracture occurred at base metal, a galvanized steel.

점용접 간극과 굽힘 모멘트가 용접성에 미치는 영향 (The Effects of Welding Clearance and bending moment on Spot Weldability)

  • 임재규;송준희;국중하;양승현
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.55-60
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    • 2001
  • The automobile is made up of thousands of parts. Some parts are formed by pressing and combined by spot welding. To find weldability conditions of spot welding, clearance between two welding plates was made and after spot welding, weldability is evaluated by means of tensile shear load, nugget size and shape. Specimen used in this study was a steel plate of 1.2mm thickness and electrode was Cu-Cr alloy of 6mm diameter. When spot welding started, the clearance of two specimens was changed 0mm, 3mm and 5mm and distance from vise to measure influence of bending moment 25mm, 45mm, 65mm step by step. The fractured surface of specimen after this test was observed by Optical Microscope to measure microstructure and nugget shape. When clearance of two specimen was 3mm and 5mm, strength and nugget size was decreased and nugget shape was not clear. The much bending moment and crosshead speed are the much tensile shear load is.

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5182 Al합금판의 전기저항 점용접부 피로거동에 관한 연구 (A Study on the Fatigue Behavior of Resistance Spot Welded Part of 5182 Aluminum Aloy Sheet)

  • 신현일;박용석;강성수
    • Journal of Welding and Joining
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    • 제16권2호
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    • pp.84-92
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    • 1998
  • On this study, the variations of hardness and microstructure were observed at he spot-welded part of 5182 alminum alloy sheets with thickness of 1.2 mm. The hardness of spot-welded part of aluminum alloy indicated the lowest value at nugget center. Also, the position where fatigue crack exists was investigated by surveying microstructure of the spot-welded sections. Mean load-deformation diagrams were obtained from static tensile test. Fracture was occurred completely within 5 mm after transforming elastic into plastic area. Fatigue test was stopped when the specimens of fatigue test had the final displacement of 0.2mm and measured fatigue bending angle and crack length. This study utilized them, investigated the relations between fatigue bending angle and fatigue crack length and made a estimation of the fatigue fracture life of resistance spot welded part of 5182 aluminum alloy sheet. The relative equation o fatigue crack length and fatigue failure life can be represented by {TEX}$L_{C}${/TEX}=α{TEX}$N_{f}^ {β}${/TEX}.

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