• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2008년도 추계학술대회논문집
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• pp.184-185
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• 2008

Modal analysis is an important and essential process in design of a high speed machining center. Generally, modal analysis of a built-in spindle system has not taken the work piece's shape and dimension into consideration. Since small and long work pieces influence greatly the natural frequency of the entire system, the high speed spindle system which continuously makes small machine parts by long work pieces for improvement of machining time has to consider the machining work pieces. Therefore frequency characteristics of the spindle system with long work pieces are studied in this paper.

• 한국기계가공학회지
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• 제14권2호
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• pp.127-133
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• 2015

In this study, an analytical model was developed for one-dimensional finite element analysis (1D FEA) of a spindle system of machine tools and then implemented to automate the FEA as a tool. FEA, with its vibration characteristics such as natural frequencies and modes, was performed using the universal FEA software ANSYS. VBA of EXCEL was used to provide the programming environment for its implementation. This enabled graphic user interfaces (GUIs) to be developed to allow interactions of users with the tool and, in addition, an EXCEL spreadsheet to be linked with the tool for data arrangement. The language of ANSYS was used to develop a code to perform the FEA. It generates an analytical model of the spindle system based on the information at the GUIs and subsequently performs the FEA based on the model. Automation helps identify the near-optimal design of the spindle system with minimum time and efforts.

• 한국기계가공학회지
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• 제15권4호
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• pp.134-140
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• 2016

Main Spindle System has effect on performance of machine tools and working quality as well as is required of high reliability. Especially, it takes great importance in producing automobiles which includes a large number of working processes. However, main spindle unit in Machine tools are often cases where damage occurs do not meet the design life due to driving in harsh environments. This is when excessive maintenance and repair of machine tools or for damage stability has resulted in huge economic losses. Therefore, this studying propose a method of accelerated life test for diagnosing and prognosis the state of life assessment main spindle system. Time status monitoring of diagnostic data - through the analysis of the frequency band signals were carried out inside the main spindle bearing condition monitoring and fault diagnosis.

• 한국공작기계학회논문집
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• 제17권2호
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• pp.7-12
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• 2008

In the design of modem rotating machinery, it is often necessary to increase the performance of rotor-bearing system. Since a critical speed range influences the performance and safety of the whole system, it should be necessary to constrain the critical speed and thus resonance response in design process to result in large vibration. Consequently the minimization of resonance response amplitudes within the operation range of the rotor system becomes the most primary design objective. In this paper, based on the assumption that the external shape of rotating-shaft, bearing supporting positions and etc, the natural frequency analysis of spindle is performed by ANSYS $10.0^{(R)}$ Optimum design is conducted using the RBF model.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2001년도 춘계학술대회논문집
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• pp.930-935
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• 2001

The experimental characterization of hydrodynamic bearing spindle motor is performed for the practical implementation of high-performance hard disk drive system. Firstly, the design concept of hydrodynamic bearing for the disk drive system is addressed including the herringbone grooved journal bearing, the spiral grooved thrust bearing, capillary seal design, and the viscous pumping of fluid. Secondly, the experimental evaluation is performed for the disk drive system in which the hydrodynamic bearing spindle motor is implemented and its dynamic performances are compared with conventional ball-bearing spindle motor. The key parameters include NRRO(Non Repeatable Run-Out), disk dynamics, acoustics, and resultant PES (Position Error Signal). Finally, the external gyro-exciting test results including 200k CSS(Continuous Start-Stop) on three angular attitudes(0,90, 180 degree) are presented in order to verify the practical reliability of disk drive system subject to the gyro-motion of hydrodynamic bearing spindle motor.

• 한국정밀공학회지
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• 제15권6호
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• pp.145-152
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• 1998

This paper presents an optimum design of a rotor-bearing spindle system for a ultra centrifuge (80,000 RPM) supported by ball bearings with nonlinear stiffness characteristics. To obtain the nonlinear bearing stiffnesses, a ball bearing is modeled in five degrees of freedom and is analyzed quasi-statically. The dynamic behaviors of the nonlinear rotor-bearing system are analyzed by using a transfer-matrix method iteratively. For optimization. we use the cost function that simultaneously minimizes the weight of a rotor and maximizes the separation margins to yield the critical speeds as far from the operating speed as possible. Augmented Lagrange Multiplier (ALM) method is employed for the nonlinear optimization problem. The result shows that the rotor-bearing spindle system is optimized to obtain 9.5％ weight reduction and 21％ separation margin.

• 한국정밀공학회지
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• 제15권8호
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• pp.11-16
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• 1998

Recently, the motor-integrated spindle systems have been used to simplify the machine tool structure, to improve the motion flexibility of machine tool, and to perform the high-speed machining. In this study, a static and dynamic analysis system for motor-integrated high-speed spindle systems is developed based on Timoshenko theory, finite element method and windows programming techniques. Since the system has various analysis modules related to static deformation analysis, modal analysis, frequency response analysis, unbalance response analysis and so on, it is useful in performing systematically the design and evaluation processes of motor-integrated high-speed spindle systems under windows GUI environment.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1996년도 하계학술대회 논문집 A
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• pp.28-30
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• 1996

In the paper the authors deal with inverter fed induction motors design criteria for having a wide constant power range. In particular, the flux weakening operation is the main feature considered. The design target concerns the possibility of having a wide flux weakening region avoiding or limiting, at the same time, to oversize the motor and the inverter.

• 한국산학기술학회논문지
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• 제16권4호
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• pp.2350-2355
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• 2015

본 연구에서는 축과 베어링으로 구성된 공작기계 주축 설계를 위한 1차원 유한요소 해석을 자동화하기 위한 툴을 개발하였습니다. 객체지향 프로그래밍을 기반으로 하기 때문에, CAD 시스템의 객체를 사용할 수 있습니다. 스핀들 시스템을 정의하기 위한 축의 단면과 베어링 강성과 같은 최소한의 데이터를 입력할 필요가 있으며, 그 데이터를 기반으로 형상 모델을 먼저 만들고, 그리고, 1차원 빔과 스프링 요소로 구성된 유한요소 모델로 변환합니다. 본 툴을 위해서 개발된 사용자 인터페이스는 사용자가 툴과 상호교류할 수 있도록 도와줍니다. 본 툴은 다수의 설계 변경과 그 후에 수행되는 유한요소해석 과정을 자동화함으로써 최소한의 시간과 노력으로 공작기계 주축 시스템의 근사 최적 설계를 발견할 수 있도록 해줍니다.

• 한국정밀공학회지
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• 제19권2호
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• pp.203-212
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• 2002

Active magnetic hearings allow much high surface speed than conventional ball bearings and therefore greatly suitable for high speed cutting. This paper describes a design and test of an active magnetic bearing system with 16-pole radial magnets. The spindle is originally designed for a CNC lathe and driven by outer motor with 5.5 kW power and maximum speed 10,000 rpm. Considering static load condition and geometric restrictions, radial magnet is designed 16-pole type for smaller outer diameter of the spindle system. Dynamic system characteristics such as natural frequency, critical speed, stiffness, damping and system stabilities are simulated with a rigid rotor model including direct feedback controller. The designed spindle system is realized with digital PIDD controller to compensate phase lag of PWM amplifier and magnet coils. With levitation and step response experiment the control system characteristics are tested, and the spindle is rotated up to 10,000 rpm stab1y.