• 한국정밀공학회지
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• 제15권11호
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• pp.218-226
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• 1998

In this study a neural network based expert system designed to diagnose operating status of a rotating spindle system supported by ball bearings was introduced. In order to facilitate practical failure situations, five exemplary abnormal status was fabricated. Out of several possible data source locations, seven most effective spots were chosen and proven to be the most successful in predicting single and multiple abnormalities. Increased signal strength was measured around where abnormality was embedded. Signal mea-surement locations producing high prediction rate were also classified. Even though multiple abnormalities were hard to be decoupled into their individual causes, proposed diagnostic system was somewhat effective in predicting such cases under certain combination of sensor locations. Among several abnormal operating conditions, highest prediction rate can be expected when signal is spoiled by the failure or damage in outer race. Proposed diagnostic system was again proven to be the most effective system in analyzing and ranking the importance of data sources.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2004년도 ICCAS
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• pp.956-959
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• 2004

Recently the monitoring system of tool setting in high speed precision machining center is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and the productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining tool and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3$^{\sim}$20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50% and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setup easy, quick and precise in high speed machining tool. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setup monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000${\sim}$60,000 rpm. The dynamic phenomena of tool-setup are analyzed by implementing the monitoring system of rotating tool system and the non-contact measuring system of micro displacement in high speed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.1066-1069
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• 2004

Recently the monitoring system of tool setup in high speed precision machining tool is required for manufacturing products that have highly complex and small shape, high precision and high function. It is very important to reduce time to setup tool in order to improve the machining precision and productivity and to protect the breakage of cutting tool as the shape of product is smaller and more complex. Generally, the combination of errors that geometrical clamping error of fixing tool at the spindle of machining center and the asynchronized error of driving mechanism causes that the run-out of tool reaches to 3∼20 times of the thickness of cutting chip. And also the run-out is occurred by the misalignment between axis of tool shank and axis of spindle and spindle bearing in high speed rotation. Generally, high speed machining is considered when the rotating speed is more than 8,000 rpm. At that time, the life time of tool is reduced to about 50％ and the roughness of machining surface is worse as the run-out is increased to 10 micron. The life time of tool could be increased by making monitoring of tool-setting easy, quick and precise in high speed machining center. This means the consumption of tool is much more reduced. And also it reduces the manufacturing cost and increases the productivity by reducing the tool-setup time of operator. In this study, in order to establish the concept of tool-setting monitoring the measuring method of the geometrical error of tool system is studied when the spindle is stopped. And also the measuring method of run-out, dynamic error of tool system, is studied when the spindle is rotated in 8,000 ∼ 60,000 rpm. The dynamic phenomena of tool-setup is analyzed by implementing the monitoring system of rotating tool system and the noncontact measuring system of micro displacement in high speed.

• 한국산학기술학회논문지
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• 제16권4호
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• pp.2350-2355
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• 2015

본 연구에서는 축과 베어링으로 구성된 공작기계 주축 설계를 위한 1차원 유한요소 해석을 자동화하기 위한 툴을 개발하였습니다. 객체지향 프로그래밍을 기반으로 하기 때문에, CAD 시스템의 객체를 사용할 수 있습니다. 스핀들 시스템을 정의하기 위한 축의 단면과 베어링 강성과 같은 최소한의 데이터를 입력할 필요가 있으며, 그 데이터를 기반으로 형상 모델을 먼저 만들고, 그리고, 1차원 빔과 스프링 요소로 구성된 유한요소 모델로 변환합니다. 본 툴을 위해서 개발된 사용자 인터페이스는 사용자가 툴과 상호교류할 수 있도록 도와줍니다. 본 툴은 다수의 설계 변경과 그 후에 수행되는 유한요소해석 과정을 자동화함으로써 최소한의 시간과 노력으로 공작기계 주축 시스템의 근사 최적 설계를 발견할 수 있도록 해줍니다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2012년도 춘계학술대회 논문집
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• pp.431-432
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• 2012

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1082-1086
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• 2004

In silicon wafer manufacturing process, the grinding process has been adopted to improve the flatness of wafer. The grinding of wafer is usually used by the infeed grinding machine. The infeed grinding machine has been depended on imports. Therefore, it is necessary to develop the infeed grinding machine because the demand of the infeed grinding machine is increasing more and more. This paper describes the technologies of infeed grinding machine and intend to introduce the studies in the development of the intelligent grinding system for grinding of wafer. The air bearing spindle for the infeed grinding machine was developed by domestic technologies and the grinding part design of the intelligent grinding system for wafer grinding was completed.

• 한국공작기계학회논문집
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• 제10권5호
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• pp.31-38
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• 2001

This paper deals with the micro turning property of setting angle using diamond tool. The bed of the system has used the granite which has the thermal and vibrational characteristics superior to the cast iron bed for the common machine tool. To minimize the inner and outer vibration of the fuming system, an air pad system was manufactured and tested. The aero-static spindle system which has the excellent rotation accuracy was designed and manufactured. As a result of the micro-cutting test on aluminum alloy, tool setting angel have effected on surface roughness. From the results, the micro-cutting conditions hope to provide the useful actual data using in industrial fields.

• 한국생산제조학회지
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• 제19권5호
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• pp.622-630
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• 2010

The increase of the spindle speed to enhance the productivity in ring spinning processes has been limited by yarn tension and heat generation of the traveller/ring. The main causes of yarn tension are 1) the force added directly to the yarn by the rotation of the spindle and 2) the centrifugal force exerted by the yarn balloon generated by traveller rotation. The dominant causes of heat generation are 1) the friction between the ring and traveller and 2) the friction between the traveller and yarn. These factors cause yarn end-breaks and heat damage. In the case of the staple yarn manufacturing process for PET (polyester) and nylon (a heat plasticity material), the rotational speed of the ring spinning system has deteriorated to 10,000rpm. The objective of this study was to develop a rotating ring which has dynamic stability, high productivity and a simple structure to overcome the limitations of the conventional fixed ring/traveller system. The results of this study revealed that the spinning tension could be reduced by 67.8% using the newly developed rotating ring.

• 원예과학기술지
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• 제33권2호
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• pp.155-165
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• 2015

우량 측지묘(측지수 : 10개 이상)를 $3.0{\times}1.0m$ 거리로 심고 수고를 2.5m 정도로 한 세장방추형과 수고를 3.5m로 높인 키큰방추형으로 키우면서 8년간 수체생장, 생산성 및 과실품질을 비교하였다. 재식 4년차에 키큰방추형의 수관용적이 세장방추형보다 커지기 시작하여 5년차에는 주당 수관용적이 키큰방추형은 세장방추형에 비해 25% 정도 더 컸다. 8년 동안의 10a당 누적수량은 키큰방추형이 세장방추형에 비해 14% 정도 증수되었다. 더군다나 재식 5년차 이후로 두 시험구 모두 해거리 및 갈색무늬병이 발생하여, 수세가 종종 불안정하였는데, 키큰방추형의 생산량 감소 및 수세 불안정 정도는 세장방추형보다 덜하였다. 가용성고형물 함량과 착색은 재식 5년차에 키큰방추형이 세장방추형보다 증가하였는데, 이는 키큰방추형의 측지 및 착과가 세장방추형보다 균일하게 배치되면서 수관 내 광투과율이 증가되었기 때문으로 생각되었다. 결론적으로 국내에서 '후지'/M.9 사과나무를 333주/10a 이상으로 재식할 경우 세장방추형의 수고를 3.5m로 높이는 것이 광투과율, 생산량 및 과실품질 측면에서 관행의 세장방추형보다 나을 것으로 판단되었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.66-68
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• 2009

Most hard disk spindles currently used are supported by oil lubricated hydrodynamic bearings. However, in the trend of increasing spindle speed and reducing size and cost, dynamic behaviors of the bearing such as RRO and NRRO are more important. A novel system evaluating dynamic behavior of hydrodynamic bearings in had disk drive was developed to analyze the effect of groove shapes and parameters.