• 제목/요약/키워드: Spheroidizing process

검색결과 7건 처리시간 0.022초

Recycling of Stainless Steel Grinding Sludge

  • Shimizu, Toru;Hanada, Kotarou;Adachi, Satoru;Katoh, Masahito;Hatsukano, Kanichi;Matsuzaki, Kunio
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.95-96
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    • 2006
  • Stainless steel sludge is generated as a waste in the grinding process, and the possibility of recycling stainless steel is considered here. In this study, we considered the possibility of using the stainless steel sludge as metal powder for MIM or raw material for metal foam. For the MIM process, the metal powder will need some improvement, and flotation and spheroidizing processes of the sludge are necessary. For fabrication of the metal foam, untreated sludge can be used, and steel foam about 90% porosity is produced.

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복합단조공법을 이용한 자동차 트랜스미션용 클러치 기어 개발 (Development of precise clutch gear for automobile transmission by compound forging process)

  • 이광오;김정민;제진순;강성수
    • 한국정밀공학회지
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    • 제23권1호
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    • pp.185-192
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    • 2006
  • A manufacturing process for a clutch gear which demands high strength and wear resistance, was developed by means of computer simulation. A preform was made by hot forging process and subsequent cold sizing process is applied to complete precise tooth part. Processes to obtain high dimensional accuracy and superior mechanical properties are analyzed and optimal heat treatment cycle to improve cold forgeability is introduced. Prototype was produced and the dimensional accuracy of the prototype was inspected to verify proposed process.

자동차 트랜스미션용 클러치 기어의 성형 공법 및 성형성 향상에 관한 연구 (A study on the forming process and formability improvement of clutch gear for vehicle transmission)

  • 이광오;강성수;김정민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.184-187
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    • 2005
  • Forging process is one of the forming process and is used widely in automobile parts and manufacture industry. Especially the gears like spur gear, helical gear, bevel gear were produced by machine tool, but recently they have been manufactured by forging process. The goal of this study is to study forming process with data obtained by comparison between forward extrusion and upsetting simulation results and formability improvement by various heat treatment conditions. By analysis data of 3D FEM by upsetting and forward extrusion forming, the forming process of clutch gear develops using data based on 3D FEM analysis. Through tensile test using specimens by various heat treatment conditions, the optimal heat treatment condition is obtained by comparison the results of tensile test.

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고강도 냉간압조용 선조철강 및 제품화 기술 개발 (Development of Pre-heat-treated High Strength CHQ Wires and Forming Technology for them)

  • 윤덕재;김응주;안순태;손요헌
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.35-36
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    • 2009
  • Development trend and current status were surveyed for pre-heat-treated high strength cold heading quality (CHQ) wire and it's forming technology. Spheroidizing, quenching, and tempering heat treatments are eliminated by adapting the pre-treated wire, which could reduce energy consumption rate and green house gas emission rate during produce parts requiring high strength. There are some challenging problems to expand application area such as enhancing forming tool life, and preventing delayed failure. Domestic research movement concerning the development and application of the new high strength wire was introduced.

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Mg 첨가에 따른 A356 합금의 열처리 및 기계적 특성 변화 (Effects of Mg Addition on Heat Treatment and Mechanical Properties of A356 Alloy)

  • 조재찬;김광삼;임인택;김대환;심성용;임수근
    • 한국주조공학회지
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    • 제36권6호
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    • pp.195-201
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    • 2016
  • The effects of Mg addition on heat treatment and mechanical properties of A356 alloy were investigated. With increased amounts of Mg addition to A356 alloy, the grain size decreased and eutectic Si was refined. And, this process can improve the mechanical properties. Solid solution heat treatment causes the spheroidizing of eutectic Si. In this study, although eutectic Si was refined with Mg addition, solid solution time increased from 2 hours to 6 hours with Mg addition, and aging time also increased, from 4 hours to 8 hours. After heat treatment, Mg2Si remained in a formation of Chinese script. And, Chinese script Mg2Si formed with Mg addition caused a reduction of the elongation of the alloys according to the stress concentration.

전자기 교반한 알루미늄합금 빌렛의 재가열시 고액공존구역에서의 조직변화 (Microstructural Evolution of Electromagnetically Stirred Al alloy Billet During Isothermal Reheating at the Solid-liquid State)

  • 이덕영
    • 한국주조공학회지
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    • 제28권3호
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    • pp.129-135
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    • 2008
  • The reheating stage of electromagnetically stirred Al billet is a critical factor in the thixoforming process. When reheated to the solid-liquid state, the microstructure evolves to a more globular and more homogeneous structure by a coarsening mechanism, the kinetics depending on the initial microstructure. Microstructural evolution has been characterized by conventional parameters (mean size of particle and shape factor) as a function of holding time in the solid-liquid state. The aim of this study is to report experimental results concerning microstructural evolution in the solid-liquid state of electromagnetically stirred Al billet. The material was elaborated in the form of continuously cast bars solidified with electromagnetic stirring to degenerate the dendritic structure. The choice of the reheating conditions is determined by a dendritic ripening and coalescence mechanism, involving variations of both the shape and size of the particles. The reheating time has to be long enough to allow a minimum degree of spheroidizing, but has to be limited as much as possible in order to avoid excessive ripening. The optimum microstructure was obtained at the reheating temperature of near $584^{\circ}C$ and the holding time of 5 min. The only means of combining high productivity with good casting quality was to use feedstock billets whose microstructure showed rapid transformation characteristics.