• Title/Summary/Keyword: Spherical powder

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Effects of Process Parameters on the Powder Characteristics of Uranium Oxide Kernel Prepared by Sol-gel Process (Sol-gel 공정을 이용한 UO2 kernel 제조에서 공정변수가 입자특성에 미치는 영향)

  • Kim, Yeon-Ku;Jeong, Kyung-Chai;Oh, Seung-Chul;Suhr, Dong-Soo;Cho, Moon-Sung
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.254-261
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    • 2009
  • In this study, we investigated the unit process parameters in spherical $UO_2$ kernel preparation. Nearly perfect spherical $UO_3$ microspheres were obtained from the 0.6M of U-concentration in the broth solution, and the microstructure of the $UO_2$ kernel appeared the good results in the calcining, reducing, and sintering processes. For good sphericity, high density, suitable microstructure, and no-crack final $UO_2$ microspheres, the temperature control range in calcination process was $300{\sim}450^{\circ}C$, and the microstructure, the pore structure, and the density of $UO_2$ kernel could be controlled in this temperature range. Also, the concentration changes of the ageing solution in aging step were not effective factor in the gelation of the liquid droplets, but the temperature change of the ageing solution was very sensitive for the final ADU gel particles.

Effect of Process Parameters on the Morphology and Size of Spray-Dried Granule Powder for Fabrication of SiAlON Raw Material (SiAlON 원료분말제조를 위한 분무건조 과립분말의 형상과 크기에 미치는 공정변수효과)

  • Choi, Jae-Hyeong;Lee, Soyul;Han, Yoonsoo;Lee, Sung-Min;Nahm, Sahn;Kim, Seongwon
    • Korean Journal of Materials Research
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    • v.27 no.12
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    • pp.716-721
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    • 2017
  • SiAlON-based ceramics are some of the most typical ceramic materials used as cutting tools for HRSA(Heat Resistant Super-Alloys). SiAlON can be fabricated using ceramic processing, such as mixing, granulation, compaction, and sintering. Spray drying is a widely-used method for producing a granular powder of controlled morphology and size with flowability. In this study, we report a systematic investigation aimed at optimizing spherical granule morphology by controlling spray-drying parameters such as gas flow and feed rate. Before spray drying, the viscosities of the raw material slurries were also optimized with the amount of dispersant added.

Biocementation via soybean-urease induced carbonate precipitation using carbide slag powder derived soluble calcium

  • Qi, Yongshuai;Gao, Yufeng;Meng, Hao;He, Jia;Liu, Yang
    • Geomechanics and Engineering
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    • v.29 no.1
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    • pp.79-90
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    • 2022
  • Soybean-urease induced carbonate precipitation (EICP), as an alternative to microbially induced carbonate precipitation (MICP), was employed for soil improvement. Meanwhile, soluble calcium produced from industrial waste carbide slag powder (CSP) via the acid dissolution method was used for the EICP process. The ratio of CSP to the acetic acid solution was optimized to obtain a desirable calcium concentration with an appropriate pH. The calcium solution was then used for the sand columns test, and the engineering properties of the EICP-treated sand, including unconfined compressive strength, permeability, and calcium carbonate content, were evaluated. Results showed that the properties of the biocemented sand using the CSP derived calcium solution were comparable to those using the reagent grade CaCl2. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that spherical vaterite crystals were mainly formed when the CSP-derived calcium solution was used. In contrast, spherical calcite crystals were primarily formed as the reagent grade CaCl2 was used. This study highlighted that it was effective and sustainable to use soluble calcium produced from CSP for the EICP process.

Synthesis of $MgB_2$ powders by ultrasonic spray pyrolysis (초음파 분무열분해를 이용한 $MgB_2$ 분말 합성)

  • Park, S.C.;Lim, Y.J.;Kang, S.G.;Chung, J.K.;Kim, C.J.;Kim, C.J.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.1
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    • pp.19-23
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    • 2008
  • Spherical $MgB_2$ powders was synthesized with the ultrasonic spray pyrolysis(USP) process using aqueous solutions of boron and magnesium ion. The properties of synthesized $MgB_2$ powder were characterized by XRD, SEM and EDS. A small amount of MgO was detected as the secondary phase out of the synthesized powder and the ratios of $MgB_2$ to MgO increased with increasing furnace temperature. The particle size and morphology of $MgB_2$ powder were investigated with varying molar concentration of the boron and magnesium solution and furnace temperature between $600^{\circ}C$ and $1000^{\circ}C$ in $Ar/H_2$. The average particle size of $MgB_2$ showed narrow distribution ranging from 300nm to 400nm. The morphology of particles exhibited mostly spherical shapes and uniform distribution.

Studies on the Synthesis of High Purity and Fine Mullite Powder (I) (고순도 초미립자 물라이트 분말 합성에 대한 연구 (I))

  • 김경용;김윤호;김병호;이동주
    • Journal of the Korean Ceramic Society
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    • v.26 no.5
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    • pp.682-690
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    • 1989
  • Fine mullite powder was prepared by colloidal sol-gel route. Boehmite as a starting material of Al2O3 and silica sol or fumed silica as a starting material of SiO2 were used. $\alpha$-Al2O3, TiO2 and ZrO2 were used as seeding materials. The combination of boehmite and silica was found to be the stoichiometric mullite powder. Techniques for drying used were spray drying, freeze drying, reduced pressure evaporation and drying in a oven. The gelled powder was heated at 130$0^{\circ}C$ for 100min and was attrition-milled for 1~3hrs. The mullite powder obtained was composed of submicrometer, uniform and spherical particles with a narrow size distribution. The mullite powder was characterized by BET, SEM, XRD and IR spectroscopy.

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Preparation of Ag Powder by Wet Reduction Method using NaBH4 Reducing Agent (습식환원법에서 NaBH4환원제를 이용한 Ag분말의 제조)

  • Won Chang-Whan;Lee Huk-Hee
    • Journal of Powder Materials
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    • v.13 no.4 s.57
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    • pp.278-284
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    • 2006
  • Spherical Ag powder was prepared in the system of $AgNO_3\;and\;NaBH_4$ by wet chemical reduction method. The size of Ag powder was increased as the reaction temperature and the concentration of reducing agent was decreased in the constant concentration of dispersion agent. Optimum conditions of producing Ag powder having $1.39{\mu}m$ of D50 was 1M of $AgNO_3$, 0.5M of $NaBH_4$, 1.5g of Gelatine in the room temperature.

Powder Production of CuAINi Base Alloy via Rotating Disk Atomization (회전원반분사법에 의한 CuA1Ni계 합금 분말제조)

  • 류봉선
    • Journal of Powder Materials
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    • v.1 no.2
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    • pp.145-152
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    • 1994
  • Atomizing mode and powder characteristics of CuA1Ni base shape memory alloy in rotating disk atomization were investigated in accordance with disk materials and additional elements. Produced powders were classified into two types of spherical and flake shape. In the case of CuAlNiBTi and CuAlNiZr alloy, high yield rate and fine powder were obtained. This tendency was same when we used oxide coated disks. We concluded that this results were steno from the wetting characteristics change between molten metal and disk surface. Especially, due to the reactive properties of Ti and Zr with ceramic disk, the change of atomizing appearance and powder characteristics were noticeable.

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Prediction of Packing Density of Milled Powder Based on Packing Simulation and Particle Shape Analysis

  • Amano, Yuto;Itoh, Takashi;Terao, Hoshiaki;Kanetake, Naoyuki
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1254-1255
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    • 2006
  • For precise property control of sintered products, it is important to understand accurately the packing density of the powder. We developed a packing simulation program that could make a packed bed of spherical particles having particle size distribution. In addition, the influence of the particle shape of the actual powder on the packing density was quantitatively analyzed. The predicted packing densities corresponded well to the actual data.

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New Process for Ti Alloy Powder Production by Using Gas Atomization

  • Fujita, Makoto;Arimoto, Nobuhiro;Nishioka, Kazuo;Miura, Hideshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.12-13
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    • 2006
  • The spherical and high quality Titanium fine powder "Tilop" has been produced with gas atomization furnace, Sumitomo Titanium Corporation originally designed. Recently, a new process which can produce Ti-alloy(Ti-6Al-4V) powders by utilizing our gas atomization process, of which raw material is sponge titanium pre-mixed with alloy chips or granules has been also developed. The particle size of gas atomized Ti-alloy powder and the mechanical properties of sintered Ti-alloy compacts prepared by metal injection molding were discussed in this study.

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