• 제목/요약/키워드: Spherical powder

검색결과 418건 처리시간 0.025초

Mechanism for Ni/YSZ Nano-composite Anode from Spherical Core-shell Formation

  • 안용태;최병현;지미정;구자빈;황해진
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2011년도 추계학술발표대회
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    • pp.31.2-31.2
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    • 2011
  • We studied a method of manufacturing an anode to restrict contraction in reducing NiO/YSZ by uniformly mixing. In order to mix Ni and YSZ, a sub-micron Ni core surface was coated at high-speed by a mixture of nano-sized YSZ and a spherical core-shell was subsequently formed. The micron-sized core-shell anode powder was then heat treated at $400{\sim}1,450^{\circ}C$ in an air atmosphere and Ni was extruded and synthesized in nano-size. Subsequently, when the nano-sized mixture of the anode was heat treated and maintained at a temperature of $1,450^{\circ}C$, the anode was manufactured, where Ni and YSZ were uniformly distributed with the nano-structure. According to the nano-sized anode powder synthesis process, Ni particles were oxidized at $400{\sim}500^{\circ}C$ and became spherical by surface tension. In the case of the spherical core Ni powder, the heat treatment temperature rose to $1,250^{\circ}C$ and then a gap between the internal and external pressures occurred due to thermal and tensile stresses. A crack subsequently appeared on the surface, and the heat treatment temperature was increased continuously to increase the pressure gap and then the core Ni extruded as a nano-sized powder, Ni and YSZ uniformly distributed. It was found that the anode of 50~200 nm with a consistent structure obtained in this study has electric conductivity that is approximately 3 times larger than that of a commercial anode.

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용융공정으로 제조한 $YBa_2Cu_3O_{7-x}$ 산화물의 미세조직에 미치는 기공의 영향 (Effects of Pores on the Microstructure of Melt-Processed $YBa_2Cu_3O_{7-x}$ Oxides)

  • 김찬중;홍계원
    • 한국분말재료학회지
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    • 제8권2호
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    • pp.117-123
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    • 2001
  • Formation of pores in melt-processed $YBa_2Cu_3O_{7-x}$ (123) oxides and its effect on the microstructure were studied. Spherical pores with a size of a few tens of microns were formed due to the evolution of oxygen gas during melting of a 123 oxide. Some of pores were converted into liquid pockets by liquid filling, but others remained unfilled. The liquid pockets were converted into spherical 123 regions with a lower $Y_2BaCuO_5$ (211)density through the peritectic reaction during subsequent cooling, while the pores were entrapped into the periteictically grown 123 grains. The spherical 123 regions often consists of a residual melt due to the unbalanced peritectically reaction.

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The Influence of Hi-flux Powders Characteristics on the Performance of Magnetic Powder Cores

  • Zhao, Tong Chun;Ma, Hong Qiu;Ding, Fu Chang
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.451-452
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    • 2006
  • The influence of Hi-flux powders characteristics on the performance of magnetic powder cores was studied. It was found that different cooling rate and nozzle configuration could change the shape and microstructure of powders. Smooth surface and spherical shape of powders were beneficial to improve DC bias performance and reduce core losses of magnetic powder core.

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High Efficient Metal Powder Production by Gas Atomisation Process

  • Unal, Rahmi;Aydin, Mehmet
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.14-15
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    • 2006
  • In this study, a new laval type nozzle was designed and manufactured. Using this nozzle tin powder was produced in close coupled system by using nitrogen gas at different operating conditions. The results showed that the increasing the gas pressure up to 1.47 MPa reduced the mean powder size down to 11.39 microns with a gas/melt mass flow rate ratio of 2.0. Powders are spherical in shape and have smooth surfaces.

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침상형 입자의 동적 거동 해석을 위한 강체 막대형 이산요소법 모델 개발 (A New Rigid Rod Model for the Discrete Element Method to Analyze the Dynamic Behavior of Needle-shaped Powder)

  • 안성해;박준영
    • 한국기계가공학회지
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    • 제16권2호
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    • pp.149-154
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    • 2017
  • Numerous studies of the dynamic behavior of powders have been performed by Discrete Element Method (DEM). The behavior of powders can be analyzed using the DEM assuming that the powder is composed of spherical particles. Moreover, the assumption of spherical particle reduces the computing time significantly. However, the biggest problem with this assumption is the real shape of the particles. Some types of particles, such as calcium carbonate and colloidal copper, are needle shaped. Thus, analysis based on spherical particles can produce errors because of the incorrect assumption. In this research, we developed a new model to simulate needle-shaped particles using the DEM. In the model, a series of particles are connected and regarded as a rod. There is no relative motion among the particles. Thus, the behavior of the rod is rigid motion. To validate the developed model, we carried out the drop-and-bounce test with different initial angles. The results showed negligible error of less than 2%.

초음파 분무 열분해법에 의한 산화물 환원 공정의 구형 Bi2Te3 분말 합성 (Spherical Bi2Te3 Powder Synthesized by Oxide-Reduction Process via Ultrasonic Spray Pyrolysis)

  • 송철한;장대환;진연호;공만식
    • 한국표면공학회지
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    • 제50권2호
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    • pp.114-118
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    • 2017
  • Bismuth telluride ($Bi_2Te_3$) and its alloys are well-known thermoelectric materials for ambient temperature applications. In this study, the dissolved Bi-Te precursor solution was used to synthesis metallic $Bi_2Te_3$ powder via ultrasonic spray pyrolysis and reduction process. The droplets of the Bi-Te precursor solution were decomposed to Bi-Te oxide powders by ultrasonic spray pyrolysis. The spherical $Bi_2Te_3$ powders were synthesized by reduction reaction in atmosphere of hydrogen gas at the temperature above $375^{\circ}C$ for 6h. The reduced $Bi_2Te_3$ powders have a mean particle size of $1.5{\mu}m$. The crystal structure of the powder was evaluated by X-Ray diffraction(XRD), and the microstructure with size and shape powders was observed by fieldemission scanning electron microscope(FE-SEM) and transmission electron microscope(TEM).

수열합성법을 이용한 구형 니켈분말 제조 (Preparation of Spherical Nickel Powder by Hydrothemal Process)

  • 원창환;배장호;이종현;김병범
    • 한국분말재료학회지
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    • 제11권3호
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    • pp.217-223
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    • 2004
  • Submicron nickel powders were prepared from aqueous solution under hydrothermal condition. The experimental conditions including the types of protective agents, concentration of the solution and the pH were studied in detail. Starting concentration of nickel ion is a dominant factor affecting particle size. It was shown that the subsequent addition of Poly Vinyl Pyrrolidone(PVP) and Sodium Dodecyle Sulfate(SDS) can help to disperse the nickel powder. X-ray diffraction and SEM were employed to characterize the products.

질화규소의 기계적 성질 및 접촉 손상 : II. 미세구조의 영향 (Mechanical Properties and Contact Damage of Silicon Nitrides Nitrides : II. Effect of Microstructure)

  • 이승건
    • 한국분말재료학회지
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    • 제5권1호
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    • pp.22-27
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    • 1998
  • The effect of the $\alpha$/$\beta$ phase fraction on the mechanical properties in silicon nitrides was investigated in part 1. In part II, we describe the role of microstructure on the mechanical properties and contact damage of silicon nitrides with coarse/equiaxed and coarse/elongated microstructures. Grain sizes and shapes were controlled by starting powder. Hertzian indentation using spherical indenter was also used to investigate contact damage behavior. Cone cracks from the spherical indentation were suppressed when the silicon nitride contains coarse and elongated grains. Coarse and elongated grains played an important role of cone crack suppression. The size of quasi-plastic zone does not depend on grain size or shape but depends on the fraction of $\alpha$/$\beta$ phase. A quasi-plastic zone was consisting of microcracks by shear stress during indentation.

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산화처리된 구형 Fe 분말 성형제의 방전플라즈마 소결거동에 관한 연구 (Densification Behavior of the Oxidation-treated Spherical Fe-powder Compact during Spark-Plasma Sintering Process)

  • 권영순;김윤호;김지순;석명진;문진수;김환태
    • 한국분말재료학회지
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    • 제8권1호
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    • pp.61-69
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    • 2001
  • Spark-Plasma Sintering(SPS) is one of the new sintering methods which takes advantages both inconventional pressure sintering and electric current sintering. It is known that SPS is very effective for the densification of hard-to-sinter materials like refractory metals, intermetallic compounds, glass and ceramics without grain growth. However, a clear explanation for sintering mechanism and an experimental evidence for the formation of weak plasma during SPS are not given yet. In this study, fundamental study on sintering behavior and mechanism of SPS was investiged. For this study, various spherical Fe powders were prepared such as as-received, as-reduced, and as-oxidized and then sintered by SPS facility. In order to confirm the surface cleaning effect during SPS neck region and fracture surface of sintered body was observed and analyzed by SEM/EPMA. Densification behavior was analyzed from the data of deflection along the pressure axis. Some specimens were additionally produced by Hot Pressing and the results were compared with those of SPS.

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