• 한국재료학회지
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• 제25권1호
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• pp.27-31
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• 2015

This paper proposes a novel way of fabricating aligned porous Sn by freeze-drying of camphene slurry with stannic oxide ($SnO_2$) coated Sn powders. The $SnO_2$ coated Sn powders were prepared by surface oxidation of the initial and ball-milled Sn powders, as well as heat treatment of tin chloride coated Cu powders. Camphene slurries with 10 vol% solid powders were prepared by mixing at $50^{\circ}C$ with a small amount of oligomeric polyester dispersant. Freezing the slurry was done in a Teflon cylinder attached to a copper bottom plate cooled at $-25^{\circ}C$. Improved dispersion stability of camphene slurry and the homogeneous frozen body was achieved using the oxidized Sn powder at $670^{\circ}C$ in air after ball milling. The porous Sn specimen, prepared by freeze-drying of the camphene slurry with oxidized Sn powder from the heat-treated Sn/tin chloride mixture and sintering at $1100^{\circ}C$ for 1 h in a hydrogen atmosphere, showed large pores of about $200{\mu}m$, which were aligned parallel to the camphene growth direction, and small pores in their internal walls. However, $100{\mu}m$ spherical particles were observed in the bottom part of the specimen due to the melting of the Sn powder during sintering of the green compact.

• 한국세라믹학회지
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• 제53권5호
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• pp.529-534
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• 2016

Nanocrystalline powder of zirconia stabilized with 8 mol% yttria (YSZ) has been synthesized through oxalate process using $ZrOCl_2{\cdot}8H_2O$ and $Y(NO_3)_3{\cdot}6H_2O$ as starting materials. Understanding of the characteristic changes of YSZ powder as a function of processing conditions is crucial in developing dense and porous microstructures required for fuel cell applications. In this research, microstructure change, surface area, particle shape and particle size were measured as a function of different processing conditions such as calcination temperature, stirring speed and concentration of starting materials. The resultant crystallite sizes were calculated by XRD-LB (X-Ray Diffraction Line-Broadening) method, BET method, and morphology of the crystal was observed in TEM and FE-SEM. The TEM examination showed that the powder synthesized with 0.7 M of YSZ concentration had a spherical morphology with sizes ranging from 20 to 40 nm. However, the powder was gradually aggregated above 1.0 M of YSZ concentration with the aggregation being intensified as the YSZ concentration was increased.

• 한국재료학회지
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• 제9권12호
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• pp.1205-1210
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• 1999

분무건조법으로 용사용 원적외선 세라믹/알루미늄 복합분말을 제조하여 플라즈마 용사법으로 알루미늄 모재에 용사한 후, 미세구조, 결정상, 열충격저항성 그리고 분광복사율을 조사하였다. 분무건조된 복합분말의 입형은 구형으로 34~105${\mu}m $. 영역에서 높은 복사율을 보였다. 그러나 알루미늄 첨가량이 증가할수록 원적외선 방사특성은 감소하였다. 결과적으로 용사법으로 원적외선 방사특성의 큰 손실 없이 방사체를 제조하기 위해서는 20~30%wt%Al를 첨가하여 복합분말을 제조하는 것이 가장 효율적이라고 판단된다.

• 자원리싸이클링
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• 제17권1호
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• pp.66-72
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• 2008

폐알칼리망간전지로부터 침출과 공침반응을 이용하여 Mn-Zn ferrite 분말을 제조하기 위한 기초실험을 수행하였다. 100g/L 광액 농도 3.0M $H_2SO_4$, $60^{\circ}C$ 및 교반속도 200 rpm의 조건에서 과산화수소 30ml를 첨가하여 얻어진 아연과 망간의 침출율은 각각 97.9%, 93.9% 이상이었으며, 침출용액을 가지고 반응시간, 반응온도, $O_2$ 가스량을 조절하며 공침반응을 진행하였다. 공침반응 결과 pH 12, $80^{\circ}C$, $O_2$ 1.3L/min, 교반속도 400 rpm의 조건에서 Mn-Zn ferrite를 저온 합성할 수 있었다. 합성된 Mn-Zn ferrite분말은 $0.143{\mu}m$의 구형 ferrite로서 80 emu/g의 포화자화값을 가지고 있었다.

• 한국세라믹학회지
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• 제32권5호
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• pp.626-634
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• 1995

SiC를 51.9wt% 함유한 SiC-자기질 혼합 분말이 자기 코아의 표면연마 공정에서 부산물로 발생한다. 이 원료 분말을 SiC질 세라믹스를 제조하기 위한 출발물질로 하였다. 원료자체로 성형 $1350^{\circ}C$에서 열처리하면 SiC, $Al_{2}O_{3}$, cristoblite, mullite 결정상이 존재하면 미세구조는 SiC 입자를 유리질 매트릭스가 덮고 있고 구형 기공이 존재한다. 원료 성형체를 열처리시 시편 무게 증가에 의해 판단되는 SiC의 산화는 600~$800^{\circ}C$ 범위에서 시작하나 XRD 분석에 의해서는 $1000^{\circ}C$ 열처리에 이르러서야 $SiO_{2}$의 cristobalite 결정상을 확인하였다. 예비 열처리 후에 소성한 시편은 mullite화 반응이 촉진되는데, $1000^{\circ}C$의 예비 열처리 후 $1350^{\circ}C$에서 소성한 시편은 SiC, cristobalite, mullite가 결정상으로 존재하며, 밀도 2.24g/$cm^{3}$, 흡수율 11.73%이고 유리상이 적고 다공성인 미세구조를 갖는다. 원료 자체에서 51.9wt%이던 SiC 함량은 $1350^{\circ}C$ 소성시편에서는 예비 열처리 조건에 따라 약 37~22%로 감소한다.

• 한국진공학회:학술대회논문집
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• 한국진공학회 2012년도 제43회 하계 정기 학술대회 초록집
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• pp.79-79
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• 2012

A high temperature and a low temperature plasma process technologies were developed and demonstrated for synthesis, hybrid formation, surface treatment and CVD engineering of nano powder. RF thermal plasma is used for synthesis of spherical nano particles in a diameter ranged from 10 nm to 100 nm. A variety of nano particules such as Si, Ni, has been synthesized. The diameter of the nano-particles can be controlled by RF plasma power, pressure, gas flow rate and raw material feed rate. A modified RF thermal plasma also produces nano hybrid materials with graphene. Hemispherical nano-materials such as Ag, Ni, Si, SiO2, Al2O3, size ranged from 30 to 100 nm, has been grown on graphene nanoplatelet surface. The coverage ranged from 0.1 to 0.7 has been achieved uniformly over the graphene surface. Low temperature AC plasma is developed for surface modification of nano-powder. In order to have a three dimensional and lengthy plasma treatment, a spiral type of reactor has been developed. A similar plasma reactor has been modfied for nano plasma CVD process. The reactor can be heated with halogen lamp.

• 한국세라믹학회지
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• 제43권2호
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• pp.126-130
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• 2006

Nano-sized hydroxyapatite (HAp) powders were synthesized by a microwave-hydrothermal method using $H_3PO_4\;and\;Ca(OH)_2$ as starting materials. The applied microwave powers and mole ratio of Ca/P were served as powerful factors in the synthesis of calcium phosphate. In the case of relatively low microwave power of 450 Wand Ca/P ratio of 1.57, the mixed calcium phosphate compounds were detected in the synthesized powders. But in the case of running at 550 Wand 1.67(Ca/P), the synthesized powder showed the monophase of HAp having two kinds of morphologies. One was a needle shape with $5\~15\;nm$ in width and $20\~50\;nm$ in length, and the other was a spherical shape of $10\~40\;nm$ in diameter.

• 한국수소및신에너지학회논문집
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• 제28권1호
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• pp.70-76
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• 2017

To synthesize copper nanoparticle a thermal decomposition was adopted. And to solve the problem of surface oxidation of the synthesized copper powder an electroless Ag plating method was used. The size and shape of synthesized Cu nanoparticle were affected by the size of copper oxalate used as a precursor, reaction solvent, reaction temperature and amount of reducing agent. Especially reaction solvent is dominant factor to control shape of Cu nano-particle which can have the shapes of sphere, polygon and rod. In case of glycerol, it produced spherical shape of about 500 nm in size. Poly ethylene produced uniform polygonal shape in about 700 nm and ethylene glycol produced both of polygon and rod having size range between 500 and 1500 nm. The silver coated copper powder showed a high electrical conductivity.

• 한국재료학회지
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• 제14권7호
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• pp.511-515
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• 2004

Fe nano powders were synthesized by plasma arc discharge (PAD) process and studied by means of X-ray Diffraction (XRD), Transmission Electron Microscopy (TEM) and X-ray Photoelectron Spectroscopy (XPS). Pure Fe rod($99.9\%$) was used as a source of metallic vapor under argon and hydrogen mixed atmosphere. The synthesized Fe nano powders had nearly spherical shapes and core-shell type structures. The influence of process parameters on the structure and size was investigated. The powder size increased with increasing of the chamber pressure and input current. High hydrogen gas ratio in chamber atmosphere affected the particle size and amount of Fe nanopowder.

• 한국재료학회지
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• 제26권4호
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• pp.212-215
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• 2016

In this paper, cerium doped lutetium pyrosilicate (LPS) powders with cerium content (0.05 and 0.07 mol%) were prepared by sol-gel process. The formation of lutetium pyrosilicate (LPS) phase was confirmed by XRD analysis for the powders heated at $1,200^{\circ}C$; in these powders, a single phase of $Lu_2Si_2O_7$ (LPS) was observed. Cerium doped lutetium pyrosilicate (LPS) powder was agglomerated and constituted of small spherical particles with diameters of about 300 nm. The photoluminescence spectra of the $Lu_2Si_2O_7:Ce^{3+}$ powders showed the characteristic of excitation and there was an emission spectrum for $Ce^{3+}$ in the host of $Lu_2Si_2O_7$. The emission spectrum shows a broad band in the range of 350-525 nm; the broad wavelength on the right side of the spectra should be ascribed to the same 5d-4f transitions of $Ce^{3+}$, as in the case of cerium doped $Lu_2Si_2O_7$ single crystals.