• 한국정밀공학회지
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• 제19권10호
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• pp.195-201
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• 2002

This paper deals with the precision grinding for aspherical surface of optical parts. A parallel grinding method using the spherical wheel was suggested as a new grinding method. In this method, the wheel axis is positioned at a $\pi$/4 from the Z-axis in the direction of the X-axis. An advantage of this grinding method is that the wheel used in grinding achieves its maximum area, reducing wheel wear and improving the accuracy of the ground mirror surface. In addition, a truing by the CG (curve generating) method was proposed. After truing, the shape of spherical wheel transcribed on the carbon is measured by the Form-Talysurf-120L. The error of the form in the spherical wheel which is the value ${\Delta}x$ and $R{^2}{_y}$ inferred from the measured profile data is compensated by the re-truing. Finally, in the aspherical grinding experiment, the WC of the molding die was examined by the parallel grinding method using the resin bonded diamond wheel with a grain size of ＃3000. A form accuracy of 0.16${\mu}m$ P-V and a surface roughness of 0.0067${\mu}m$ Ra have been resulted.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 추계학술대회 논문집
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• pp.201-206
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• 2004

Laser scanner are getting used for inspection and reverse engineering in industry such as motors, electronic products, dies and molds. However, due to the lack of efficient scanning technique, the tasks become limited to the low accuracy purpose. The main reasons for this limitation for usefulness are caused from the optical drawback, such as irregular reflection, scanning direction normal to measuring surface, the influence of surface integrity, and other optical disturbances. To overcome these drawback of laser scanner, this study propose the mechanism to reduce the optical trouble by using the 2 kinds of rotational movement axis and by composing the spherical coordinate to scanning the surface keeping normal direction consistently. So, it could be designed and interfaced the measuring device to realize that mechanism, and then it could acquisite the accurate 3D form cloud data. Also, these data are compared with the standard master ball and the data acquisited from the touch point sensor, to evaluate the accuracy and stability of measurement and to demonstrate the implementation of an dental tooth purpose system

• 한국생산제조학회지
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• 제19권4호
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• pp.427-433
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• 2010

With recent increased demand for reverse engineering in dental machining, the 3D laser scanner is widely used for inspection of artificial pontic. In order to overcome the optical drawback of laser scanner, such as irregular scatter, direction of beam, and the influence of surface integrity, it is developed in this study a new 3D measuring system for artificial pontic using spherical coordinate system mechanism by point laser sensor, which keeps the direction of beam normal to surface consistently. The comprehensive integrated system is established to evaluate the improvement of accuracy with data acquisition system. The experimental results for measuring a master ball and pontic models shows the excellent form accuracy and repeatability compared with conventional apparatus. Also, these results shows the possibility to apply this system for the measuring purpose within 0.05mm accuracy of pontic at the sharp edge or margin contour, which was difficult to measure at the conventional systems.

• 한국정밀공학회지
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• 제16권2호통권95호
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• pp.201-210
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• 1999

One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. Therefore, a key requirement for improving te machining accuracy and product quality is to reduce the geometric and thermal errors of machine tools. This study models geometric error for error analysis and develops on-machine measurement system by which the volumetric erors are measured. The geometric error is modeled using form shaping function(FSF) which is defined as the mathematical relationship between form shaping motion of machine tool and machined surface. The constant terms included in the error model are found from the measurement results of on-machine measurement system. The developed on-machine measurement system consists of the spherical ball artifact (SBA), the touch probe unit with a star type stylus, the thermal data logger and the personal computer. Experiments, performed with the developed measurement system, show that the system provides a high measuring accuracy, with repeatability of ${\pm}2{\mu}m$ in X, Y and Z directions.

• International Journal of Precision Engineering and Manufacturing
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• 제4권3호
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• pp.48-54
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• 2003

This paper deals with mirror grinding of a small-sized aspherical lens by a resin bonded diamond spherical wheel. Up to now, a spherical lens has been used for the lens of the optical communication optical part. However, recently, aspherical optical parts are mainly used in order to attempt the improvement in image quality and miniaturization of the optical device. It is possible to manufacture the aspherical lens which is presently being used in optical instrument through ultra-precision machining technology. Also, to realize compactness, efforts are being made to produce a micro aspherical lens, fur which the development of a high-precision, micro molding die is inevitable. Therefore, extensive research is being done on methods of producing a micro aspherical surface by high-precision grinding. In this paper, the spherical wheel was trued by cup-shaped truer and tool path was calculated by the radius of curvature of the wheel after truing and dressing. Then in the aspherical grinding experiment, WC material which is used as a melding die for the small-sized aspherical lens was ground. The results showed that a form accuracy of 0.1918 $\mu\textrm{m}$ P-V and a surface roughness of 0.064 $\mu\textrm{m}$ Rmax could be achieved.

• 한국정밀공학회지
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• 제18권12호
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• pp.82-87
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• 2001

This paper deals with mirror grinding of a small-sized aspherical lens by the resin bonded diamond spherical wheel. Up to now, a spherical lens has been used for the lens of the optical communication optical part. However, recently, the aspherical optical parts are mainly used in order to attempt the improvement in image quality and miniaturization of the optical device. It is possible to manufacture the aspherical lens which is presently being used in optical instrument through ultra-precision machinery technology. Also, to realize compactability, efforts are being made to produce a micro aspherical lens, for which the development of a high-precision, micro molding die is inevitable. Therefore, extensive research is being done on methods of producing an micro aspherical surface by high-precision grinding. In this paper, the spherical wheel was trued by cup-type truer and tool path was calculated by the radius of curvature of wheel after truing and dressing. And then in the aspherical grinding experiment, WC material which is used as a molding die for the small-sized aspherical lens was ground. It results was that a form accuracy of 0.1918${\mu}m$ P-V and a surface roughness of 0.064${\mu}m$ Rmax.

• 한국생산제조학회지
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• 제24권1호
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• pp.1-6
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• 2015

To improve the efficiency of a reverse engineering process, many researches have recently tried to develop efficient, automatic 3D scanning devices. A new automatic 3D scanning device using a spherical coordinate system mechanism is introduced in this study. This device incorporates a guide motion along the spherical coordinate to compound each 3D data point automatically. The experiments correlating the system assembling tolerance with the form accuracy were conducted to verify the efficiency of the system for the scanning of an object, including complex shapes and manifold sections. In addition, the required time and system accuracy, taken during the scanning process of complicated artifact models, were investigated. Further, based on these empirical results, it was ascertained that the superior productivity of this new device offers a more precise and efficient scan when compared to conventional methodologies.

• 한국게임학회 논문지
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• 제18권5호
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• pp.5-14
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• 2018

영상 인식 기술은 평면 영상에 대해서 많이 연구되고 그 성능 또한 발전하고 있다. 그러나 평면 영상이 아닌 구면 파노라마 영상과 다양한 환경에서 주어지는 특수한 형태의 영상에 대한 인식은 평면과 다르게 기하학적인 왜곡으로 인해서 많은 어려움이 따른다. 본 논문에서는 평면 영상의 인식 기술에서 최근 각광받는 훈련을 통한 신경망 인식 기법이 구면 파노라마 영상의 인식에서도 쓰일 수 있음을 보인다. 또한 구면 영상에 대한 기존 신경망 모델의 인식률을 높이기 위해서 큐브맵 변환을 활용하는 방법을 제시한다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.1028-1032
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• 1995

This paper describes the manufacture of spherical and aspherical surface on glass, superalloy and ceramic components. The rotationally symmetricallenses, and the ceramic or superalloy molds with spherical shapes are mainly generated by cutting processes on CNC lathe machine or 4,5 axis CNC machining centers. Recently, spherical shape parts require more precise and efficent machining technologies for wide material range such as optical lens of the lithography device in semiconductor manufacturing processes or the high precision mold machining of anti-chemical, anti-wear materials. In this paper, we introduce a newly developed infeed grinding machine with metal with metal bonded cup type wheel and its effects on spherical surface grinding.

• 대한방사선기술학회지:방사선기술과학
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• 제30권2호
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• pp.153-159
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• 2007

PACS의 도입에 발맞추어 시작된 digital 의료영상은 현재 방사선 진단 및 치료 영역에서 일반화되었으며 특히 진단영역에서는 눈부신 발전을 거듭하고 있다. 치료영역에서의 digital image 구현은 상대적으로 느린 성장과정을 거쳐 오늘에 이르고 있다. 본 논문은 이러한 analog에서 digital로 변화하는 흐름을 인식하여 정도관리(Quality Assurance) 업무 중 mechanical check 부분을 digital image base 업무로 대체하여 수행하고, 기존의 육면체 또는 사각형틀의 개념을 탈피한 구형(球形)의 Spherical mechanical check device(SMCD) 고안하여 그 실용성을 실험하였다. Source(target)에서 image detecter 간의 거리가 항상 일정하고, Spherical mechanical check device(SMCD)의 중심까지 거리가 일정하다면 어느 방향에서 SMCD를 exposure하더라도 그 크기는 항상 일정하게 영상으로 표현 될 것이다. 이를 위해 정확한 반구(半球)를 2개 정밀 제작하여 그것을 합쳤을 때 정원(正圓)의 구(球)가 되도록 하였다. 이를 이용하여 radiation field와 light field의 일치도, radiation field 크기의 정확도($(5{\times}5,\;10{\times}10,\;15{\times}15\;cm)$), Collimator field 크기의 정확도($5{\times}5,\;10{\times}10,\;15{\times}15\;cm$), Gantry rotation isocenter check, Collimator rotation isocenter check, Room laser accuracy check, Collimator rotation angle check와 Couch rotation angle check 등 기존의 mechanical check를 digital image를 이용하여 실행할 수 있었으며, 기존의 Flat 또는 정육면체 형태의 mechanical check device로는 쉽게 하기 힘든 non-coplanar field에 적용되는 Gantry와 Couch가 동시에 rotation되었을 때 그 isocenter의 일치도를 real time으로 확인할 수 있었다.