• Journal of Korea Foundry Society
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• v.18 no.6
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• pp.555-562
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• 1998

Modified fluid critical solid fraction method was utilized as a prediction parameter to describe the shrinkage formation including the position, shape and amount of shrinkage cavities. A numerical scheme was implemented adapting this method for the evaluation of solidification defects in various casting processes. In the present numerical code, the form of shrinkage cavity can be simultaneously determined when an isolated loop is predicted to occur by the fluid critical solid fraction method. An auxiliary parameter, shrinkage potential, was also used in order to calculate the amount of residual liquid during solidification. Solidification analysis was carried out for the validation of the present scheme. It was shown that the calculated results were in good agreement with those of practical casting runs in all of the casting processes envolved in the present research. It may be concluded that the present program successfully predicts the detailed shrinkage formation behavior without the consideration of interdendritic fluid flow analysis.

• Journal of Korea Foundry Society
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• v.29 no.1
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• pp.38-44
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• 2009

Magnetic separation of Fe contaminated Al-Si cutting chip scraps was performed for the recyclability assessment. It was also aimed to investigate the casting and solidification characteristics of the cutting chip scraps. The magnetically separated cutting chip scraps were adequately treated for the casting procedure and test specimens were made into a stepped mold inducing different cooling rates. The test specimens were evaluated by the combined analysis of ICP, Spectroscopy, OM-image analyzer, SEM/EDS, etc. Solidification characteristics of cutting chip scraps were examined as functions of Fe content and cooling rate. It is concluded that the magnetic separation process can be utilized to recycle the Fe contaminated Al-Si cutting chip scraps in the high cooling rate foundry process.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.5 no.2
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• pp.111-121
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• 1993

Double-diffusive convection during solidification process of the binary mixture was studied numerically. Enthalpy method and finite element method were implemented in the analysis. Calculation carried out for $R{\alpha}_T=10^3-10^4$ and $R{\alpha}_T=0-10^5$. The results show that the variation of thermal Rayleigh number changes the fields of velocity, temperature and concentration, but the variation of solutal Rayleigh number gives little effects on those. In conclusion, concentration gradient can be negligible compared with temperature gradient in macroscopic point of view, although concentration gradient plays a role in forming dendrite.

• Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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• 2001.04a
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• pp.49-52
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• 2001

An experimental study was conducted to test the feasibility of degradative solidification/stabilization (DS/S) process in treating tetrachloroethylene (PCE) in solid phase systems. The Fe(II)-based ds/s process successfully treated PCE in a soil at the reaction rates that would not allow significant release of the contaminant in the environment. A leach model was also developed that could describe the relative importance of leaching and degradation in ds/s. The first and second Damkohler numbers and dimensionless time were important parameters that determined leaching precesses in wastes treated by ds/s.

• Journal of Welding and Joining
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• v.13 no.4
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• pp.147-154
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• 1995

In order to study the bonding mechanism of Ni/B/Ni transient liquid phase bonding system, width of liquid layers were calculated, where in this system melting point of insert material(B) is higher than bonding temperature and melting point of base metal(Ni). Caclulated values were compared with experimental ones which were measured by bonding Ni/B/Ni system at 1433-1474K under vacuum atmosphere. As results, the width of initial liquid layer of Ni/B/Ni system was calculated as $W_{IL}$ = $W_{o}$[1 + {2.100..rho.$_{S/}$ ( $X_{3}$ + $X_{4}$)..rho.$_{Ni}$ }-.rho.$_{S/}$.rho. Ni/], and it was nearly same with experimental values. Maximum width of liquid layer, width of liquid layer during isothermal solidification and isothermal solidification time were calculated also.o.o.o.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.174-177
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• 2000

In this paper, The bulging behavior of the solidified shell in continuously cast slabs have been numerically analyzed using three-dimensional elasto-plastic and creep finite element method Three-dimensional model has been applied in order to investigate the effect of the narrow face shell on restraining the bulging deflection. Solidification analysis are carried out by two-dimensional finite difference method. In this way, strains occurring at the solidification front near the narrow face of the slab, as well as those occurring in the board face have been computed. The adequacy of the model has been checked against the experimental results. In addition, the effect of the slab width and casting speed on the bulging are discussed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.384-388
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• 1997

Recently,direct rolling process has been drawing increasing interests because production cost be greatly reduced by eliminating subsequent hot rolling processes. Such a process has been characterized to prosuce thin steel strip (thickness 1~5mm) directly from molten metal and to skip over the conventional hot rolling processes. However, since there are several process parameters, which affect the quality of product,and their relationship between the parametersare very complex,it is therefore very difficult to realize the process design and the quality control. To overcome these difficulties quantitative relationship between the parameters are investigated through a numerical analysis. Form these results, it is found that solidification final point is the most important paramter which is critical to quality of the strip. Also,the multiple regression model is obtianed to determine their relationship from the solidification final point and roll separating force which can be easily estimated

• Korean Chemical Engineering Research
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• v.47 no.2
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• pp.174-178
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• 2009

A mushy layer of dendritic crystals is often formed during solidification of a binary mixture. Natural convection in the mushy layer is analyzed by using the propagation theory we have developed. The critical Rayleigh numbers for the onset of convection are evaluated numerically using the self-similar stability equations based on Emms and Fowler's model. The present results approach those from quasi-static stability analysis in the limit of a large superheat or a small growth rate of the mushy layer.

• Proceedings of the Korean Geotechical Society Conference
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• 2000.11a
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• pp.443-446
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• 2000

The feasibility study on paraffin binder as a solidifying agent of digested sewage sludge cake was peformed. The availability of paraffin binder as a solidifying agent was investigated by several tests. Based on the tests, it is ascertained that paraffin binder with a small amount of quicklime and fly ash enhances the solidification of digested sewage sludge cake. Paraffin binder shortened the drying time of digested sewage sludge cake and solidified sludge with paraffin was not dissolved in water again. Also, the unconfined compressive strength of solidified sludge with paraffin increases.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.10a
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• pp.250-253
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• 2004

A finite element model is developed for the process of squeeze casting of metal matrix composites. The fluid flow and the heat transfer are fundamental phenomena in squeeze casting. The equations for the clear fluid flow and the flow in porous media are used to simulate the transient metal flow. To describe heat transfer in the solidification of molten aluminum, the energy equation is written in terms of temperature and enthalpy. A direct iteration technique is used to solve the resulting nonlinear algebraic equations. The cooling curves and temperature distribution during infiltration and solidification were calculated for a simplified model with pure aluminum. The developed program can be used for squeeze casting process of complex geometry, boundary conditions and processing parameter optimization.