• Title/Summary/Keyword: Solidification structure

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Thermal Insulation Improvement by Laminated Adiabatic Structure Change in Holding Furnace with Molten Aluminum Alloy (알루미늄 용탕 보온용기의 단열재 적층구조 변경을 통한 보온성 향상)

  • Hwang, June-Sun;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.31 no.6
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    • pp.336-341
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    • 2011
  • Recently, aluminium usage in the automobile industry has been increased cause of its lightweight. The aluminium has a melting-solidification process in producing line and another melting process was needed in manufacturing process. Two times of melting process for making ingot and casting not only makes the loss of time and money but contaminates the air with Sox, Nox. For this reason, the holding furnace with laminated adiabatic material was developed. This holding furnace can deliver the molten aluminium directly to the industry needing molten aluminium. Recent holding furnace has above $15^{\circ}C/h$ of cooling rate and that causes solidification of molten aluminium. The ANSYS software was used to analysis the heat transfer. The adiabatic materials were laminated with optimized arrangement and holding furnace shape was changed with optimized modelling by ANSYS analysis for reducing the cooling rate of molten aluminium in holding furnace.

Microstructure Control of Mg Alloy Powder Using a Repeated Extrusion Process (반복압출 공정을 이용한 금속분말의 미세조직 제어)

  • Kim, Jeong-Gon;Choi, Han-Shin;Kim, Taek-Soo
    • Journal of Powder Materials
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    • v.16 no.6
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    • pp.438-441
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    • 2009
  • Mg-Cu composites were successively fabricated using a combination of rapid solidification and extrusion processes. In addition, the microstructural variation of the composite was investigated by performing the extrusion repeatedly. It resulted that the composite formed an uniform and dense structure by the extrusion, and the microstructure became fine as the extrusion conducted repeatedly. The microstructural variation was known to be dependent on the number of extrusion and the area reduction ratio. The tensile strength was also measured as a function of the microstructural variation.

The structure and mechanical properties of unidirectionally solidified Al-Fe-Ni, Al-Fe-B alloy (일방향 응고시킨 Al-Fe-Ni, Al-Fe-B 합금의 기계적 성질 및 조직)

  • 김여원;신문교
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.4
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    • pp.57-66
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    • 1986
  • The microstructure and mechanical properties of unidirectionally solidified Al-Fe-Ni and Al-Fe-B alloys have been studied in varying the some conditions. To investigate the change of microstructure and mechanical properties was carried out by the varying the composition and solidification rate from 1.2 to 80 mm/min at temperature gradient 60 .deg. C/cm. The results obtained are as follow; 1. In proportion to the increase of the solidification rate, the type of crystallized phase of these composite alloys was changed by added element. a) The crystallized phase of composite alloy in added nikel was changed from the rod-type fiber to platetype fiber. b) The crystallized phase of composite alloy in added boron was changed from the plate-type fiber to rod-type fiber. 2. The strength was rapidly increased with the changing process of crystallized fiber from the plate-type fiber to the rod-type.

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Development of a Novel Micro-stereolithography Technology using UV Lamp and Optical Fiber (UV 램프와 광섬유를 이용한 새로운 개념의 마이크로 광 조형기술의 개발)

  • Choi, Ji-Soon;Lee, Seung-Pyo;Ko, Tae-Jo;Lee, In-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.117-121
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    • 2006
  • Generally, micro-stereolithography technology uses laser and complex optical system as light source and light delivery system, respectively. In this research, a novel micro-stereolithography technology that uses UV lamp that is more economical than UV laser as light source and optical fiber that is simpler than previous light delivery system has been developed. Furthermore, precise control system that is composed of 3-axis linear stage and shutter has been used to fabricate truly three dimensional micro-structure. For confirming the feasibility of developed micro-stereolithography apparatus, the solidification experiments were conducted. The solidification widths and depths datum of photopolymer as varying scanning speed of the UV light have been obtained. Using developed apparatus, some micro structures were fabricated successfully.

LTPS (Low Temperature Poly Si) Technology Based on SLS (Sequential Lateral Solidification) Crystallization for Advanced Mobile Display

  • Kang, Myung-Koo;Kim, Hyun-Jae;Kim, Chi-Woo;Kim, Hyung-Guel
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.1756-1760
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    • 2006
  • LTPS technology based on SLS Crystallization was intensively reviewed. LTPS structure produced by SLS crystallization is composed of much larger grains compared with conventional ELA crystallization structure, which can give higher TFT performances. However, TFT performance uniformity and anisotropy problem should be solved for it to be used in mass production. TFT performance uniformity was from main grain boundary position and could be solved by equal defect area structure $(EDAS^{TM})$. TFT performance anisotropy could be also solved by multi-channel (MC) structure that can make parallel component in perpendicular channel direction. The higher TFT performances from SLS technology can make superior optical and/or electrical properties and has been adopted in mass production successfully.

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A Study on the Welds Characteristics of Stainless Steel 316L Pipe using Orbital Welding Process (오비탈 용접법을 적용한 STS 316L 파이프 소재의 용접부 특성에 관한 연구)

  • Lee, B.W.;Joe, S.M.
    • Journal of Power System Engineering
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    • v.14 no.2
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    • pp.71-77
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    • 2010
  • This paper was studied on microstructure, mechanical properties and corrosion characteristics of 316L stainless steel pipe welds was fabricated by orbital welding process. S-Ar specimen was fabricated by using Ar purge gas and S-$N_2$ specimen was fabricated by using $N_2$ purge gas. Ferrite was not detected in weld metal of S-$N_2$ specimen but the order of 0.13 Ferrite number(FN) was detected in weld metal of S-Ar specimen. Oxygen and Nitrogen concentration of S-$N_2$ specimen was higher than S-Ar specimen on HAZ and inner bead. The welds microstructural characteristics of S-Ar and S-$N_2$ specimens are similar. The microvickers hardness values of S-Ar and S-$N_2$ specimens welds were similar and average values of each regions were in the range of 174~194. The microstructures of S-Ar and S-$N_2$ weld metal were full austenite by primary austenite solidification. The Solidification structures of S-Ar and S-$N_2$ weld metal were formed directional dendrite toward bead center. The potentiodynamic polarization curve of STS 316L pipe welds exhibited typical active, passive, transpassive behaviour. Corrosion current density$(I_{corr.})$ and corrosion rate values of S-Ar specimen in 0.1M HCl solution were $0.95{\mu}A/cm^2$ and $0.31{\mu}A$/year respectively. The values of S-$N_2$ specimen were $1.4{\mu}A/cm^2$ and $0.45{\mu}m$/year.

Solidification Process of a Binary Mixture with Anisotropy of the Mushy Region (머시영역의 비등방성을 고려한 2성분혼합물의 응고과정)

  • 유호선
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.162-171
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    • 1993
  • This paper deals with the anisotropy of the mushy region during solidification process of a binary mixture. A theoretical model which specifies a permeability tensor in terms of pricipal values is proposed. Also, the governing equations are modified into convenient forms for the numerical analysis with the existing algorithm. Some test computations are performed for soeidification of aqueous ammonium chloride solution contained in a square cavity. Results show that not only the present model is capable of resolving fundamental characteristics of the tranport phenomena, but also the anisotropy significantly affects the interdendritic flow structure, i.e., double-diffusive convection and macrosegregation patterns.

Microstructure and Mechanical Property of TiFe Compounds with Zr or Ce Prepared at Different Solidification Rates (TiFe금속간 화합물의 Zr과 Ce첨가와 냉각속도에 따른 응고 조직 변화 및 기계적 특성)

  • No, Hye-In;Choi, Chang-Wan;Yi, Seonghoon
    • Journal of Korea Foundry Society
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    • v.39 no.2
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    • pp.21-25
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    • 2019
  • Microstructural and corresponding hardness changes of TiFe compounds with Zr (0~6 at%) or Ce (0~3 at%) were studied using samples prepared at different solidification rates. In arc-melted (TiFe)-Zr samples, the $Fe_{23}$ $Zr_6$ and $(Ti,\;Zr)_2Fe$ phases formed in the TiFe matrix, while in the (TiFe)-Ce sample, the $CeO_2$ phase formed along the grain boundary of the TiFe matrix. As the Zr content was increased, the volume fractions of the $Fe_{23}$ $Zr_6$ and $(Ti,\;Zr)_2Fe$ phases increased, forming a network structure. Accordingly, the hardness values of the samples also increased. With a small addition of Ce of approximately 0.1 at%, the as-cast microstructure could be effectively refined, reducing the average grain boundary diameter from ${\sim}100{\mu}m$ to ${\sim}14{\mu}m$. In the rapidly solidified sample prepared through a melt-spinning method, the constituent phases were identical to those of the arc-melted samples while the grains were refined. The microstructural changes of TiFe alloys can affect the hydrogen storage ability as well as the mobility of the hydrogen atoms in the alloys.

Study on Spinning Behavior and Structure of Polyester Fibers by the Melt-type Electrospinning Method (용융형 전기방사법에 의한 폴리에스테르섬유의 방사거동과 구조에 관한 연구)

  • Lee, Jin-Ah;Lim, Min-Soo;Joo, Chang-Whan
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.273-276
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    • 2002
  • The fiber formation of conventional melt spinning is extruded by forcing the polymer melt through a spinneret by pumping mechanism usually involving high pressure. This is followed by cooling, solidification and appropriate drawing of the fiber. The spinning process is broadly applicable to polyolefin, polyamide, polyester and indeed the whole range of fibers forming thermoplastic polymers. (omitted)

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Preparation of Porous Nanostructures Controlled by Electrospray

  • Nguyen, Dung The;Nah, In Wook;Kim, Kyo-Seon
    • Korean Chemical Engineering Research
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    • v.53 no.5
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    • pp.627-631
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    • 2015
  • Various solid structures were prepared by electrospray technique. In this process, liquid flows out from a capillary nozzle under a high electrical potential and is subjected to an electric field, which causes elongation of the meniscus to form a jet. In our study, by controlling the amount of polyvinyl pyrrolydone in precursor solution, the jet either disrupted into droplets for the formation of spherical particles or was stretched in the electric field for the formation of fibers. During the electrospray process, the ethanol solvent was evaporated and induced the solidification of precursors, forming solid particles. The evaporation of ethanol solvent also enhanced the mass transport of solutes from the inner core to the solid shell, which facilitated fabrication of porous and hollow structure. The network structures were also prepared by heating the collector.