• 한국재료학회지
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• 제9권3호
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• pp.263-268
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• 1999

본 연구에서는 Al-기지 복합재료의 새로운 개념과 in-situ 공정의 가능성을 Al-Ti계의 연구결과들을 토대로 제시하고자 하였다. 가스아토마이제이션법에의해 $Al_3Ti$가 미세한 편상형상을 갖도록 Al-10%Ti 조성의 합금분말을 제조하고, 고온 압출 공정을통하여 25V/o $Al_3Ti/Al $ 복합재를 제조하였다. 복합재의 미세구조를 광학현미경, SEM, TEM 등을 이용하여 조사하였고, 상온과 고온에서의 기계적 특성을 인장시험을 통하여 측정하였다. 제조된 복합재료의 미세구조 및 고온 기계적 성질을 상용되고 있는 $SiC_w/2124$ 복합재료와 유사한 거동을 보여준다. 제조된 $Al_3Ti/Al$ 복합재료의 장점과 단점이 물성향상의 가능성과 더불어 제시되었다.

• 대한금속재료학회지
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• 제48권12호
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• pp.1090-1096
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• 2010

This pitting corrosion study of welded joints of austenitic stainless steels (AISI 304L and 316L) has addressed the differentiating solidification mode using three newly introduced filler wires with a flux-cored arc welding process (FCAW). The delta ferrite (${\delta}$-ferrite) content in the welded metals increased with an increasing equivalent weight ratio of chromium/nickel ($Cr_{eq}/Ni_{eq}$). Ductility dip cracking (DDC) was observed in the welded metal containing ferrite with none of AISI 304L and 0.1% of AISI 316L. The potentiodynamic anodic polarization results revealed that the $Cr_{eq}/Ni_{eq}$ ratio in a 3.5% NaCl solution didn't much affect the pitting potential ($E_{pit}$). The AISI 316L welded metals with ${\ddot{a}}$-ferrite content of over 10% had a superior $E_{pit}$ value. Though the AISI 316L welded metal with 0.1% ferrite had larger molybdenum contents than AISI 304L specimens, it showed a similar $E_{pit}$ value because the concentration of chloride ions and the corrosion product induced severe damage near the DDC.

• 한국재료학회지
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• 제29권10호
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• pp.609-616
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• 2019

Oxide coatings are formed on die-cast AZ91D Mg alloy through an environmentally friendly plasma electrolytic oxidation(PEO) process using an electrolytic solution of $NaAlO_2$, KOH, and KF. The effects of PEO condition with different duty cycles (10 %, 20 %, and 40 %) and frequencies(500 Hz, 1,000 Hz, and 2,000 Hz) on the crystal phase, composition, microstructure, and micro-hardness properties of the oxide coatings are investigated. The oxide coatings on die-cast AZ91D Mg alloy mainly consist of MgO and $MgAl_2O_4$ phases. The proportion of each crystalline phase depends on various electrical parameters, such as duty cycle and frequency. The surfaces of oxide coatings exhibit as craters of pancake-shaped oxide melting and solidification particles. The pore size and surface roughness of the oxide coating increase considerably with increase in the number of duty cycles, while the densification and thickness of oxide coatings increase progressively. Differences in the growth mechanism may be attributed to differences in oxide growth during PEO treatment that occur because the applied operating voltage is insufficient to reach breakdown voltage at higher frequencies. PEO treatment also results in the oxide coating having strong adhesion properties on the Mg alloy. The micro-hardness at the cross-section of oxide coatings is much higher not only compared to that on the surface but also compared to that of the conventional anodizing oxide coatings. The oxide coatings are found to improve the micro-hardness with the increase in the number of duty cycles, which suggests that various electrical parameters, such as duty cycle and frequency, are among the key factors controlling the structural and physical properties of the oxide coating.

• 한국자기학회지
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• 제9권3호
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• pp.154-158
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• 1999

Nd 함유량을 2~6at.%로 변화시킨 $\alpha$-(Fe, Co)-B-Nb-Cu 초미세결정립합금의 미세조직 및 자기특성을 조사하였다. 급속응고된 Ndx(Fe0.9Co0.1)90-xB6Nb3Cu1(2$\leq$x$\leq$6, 1at.% 간격) 합금은 x=3 이상에서 비정질상으로 제조되었다. 제조된 비정질합금은 열처리에 의해 $\alpha$-(Fe, Co) 및 Nd2(Fe, Co)14B1상으로 구성된 초미세결정립합금으로 결정화 되었다. 최적열처리조건에서 잔류자화는 Nd의 증가에 따라 감소하며, x=3에서 1.55T로 최대 값을 나타내었다. 보자력은 Nd함유량 증가에 따라 직선적으로 증가하여 x=6에서 4.6kOe이었으며, 최대에너지적은 10.6MGOe였다.

• 한국분말재료학회지
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• 제25권6호
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• pp.475-481
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• 2018

Selective laser melting (SLM), a type of additive manufacturing (AM) technology, leads a global manufacturing trend by enabling the design of geometrically complex products with topology optimization for optimized performance. Using this method, three-dimensional (3D) computer-aided design (CAD) data components can be built up directly in a layer-by-layer fashion using a high-energy laser beam for the selective melting and rapid solidification of thin layers of metallic powders. Although there are considerable expectations that this novel process will overcome many traditional manufacturing process limits, some issues still exist in applying the SLM process to diverse metallic materials, particularly regarding the formation of porosity. This is a major processing-induced phenomenon, and frequently observed in almost all SLM-processed metallic components. In this study, we investigate the mechanical anisotropy of SLM-produced 316L stainless steel based on microstructural factors and highly-oriented porosity. Tensile tests are performed to investigate the microstructure and porosity effects on mechanical anisotropy in terms of both strength and ductility.

• 대한금속재료학회지
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• 제47권12호
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• pp.797-810
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• 2009

A study was made of the effects of a Sn addition on the microstructure and microfracture mechanism of squeeze cast AZ51-xSn magnesium alloys. Microstructural observation, in situ fracture testing, and fractographic observations were conducted on these alloys to clarify the microfracture process. The microstructural analyses indicated that $Mg_2Sn$ particles as well as $Mg_{17}Al_{12}$ particles precipitated mainly along the solidification cell boundaries; the volume fraction of these hard particles increased as the amount of added Sn increased, with increased the strength. From in situ fracture observations of the AZ51-7Sn alloy, coarse precipitates located on the cell boundaries worked as easy crack propagation sites and caused abrupt intercellular fracturing. On the other hand, the overall fracture properties of the AZ51-3Sn alloy improved because crack propagation proceeded into the Mg matrix rather than into the cell boundaries as twins developed actively, as confirmed by an R-curve analysis. These findings suggest that the addition of 3~5 wt.% Sn is effective in improving both the tensile and fracture properties on the basis of well-developed twins, the blocking of crack propagation, and crack blunting.

• 대한금속재료학회지
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• 제47권4호
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• pp.242-247
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• 2009

On the Transient Liquid Phase Bonding (TLPB) phenomenon with the MBF-50 insert metal at narrow gap (under 100), it takes long time for the bonding and the homogenizing. Typically, isothermal solidification is controlled by the diffusion of depressed element of B and Si. However, the amount of B and Si in the MBF-50 filler metal is large. This is reason of the long bonding time. Also, the MBF-50 filler metal did not contained Al and Ti which are ${\gamma}^{\prime}$ phases former. This is reason of the long homogenizing time. From the bonding phenomenon with the MBF-50 insert metal, we search main factors on the bonding mechanism and select several insert-metals for using the wide-gap TLPB. New insert-metals contained Al and Ti which are ${\gamma}^{\prime}$ phases former and decrease the B then the MBF-50. When the new insert-metal was used on the TLPB, the bonding time was decreased about 1/10 times and homogenizing heat treatment was no needed. In spite of the without homogenizing, the volume fraction of ${\gamma}^{\prime}$ phases in the boned interlayer was equal to homogenizing heat treated specimen which was TLPB with the MBF-50. Finally, the new insert metal named WG1 for the wide-gap TLPB is more efficient then the MBF-50 filler metal without decreasing the bonding characteristic.

• 한국분말재료학회지
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• 제28권4호
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• pp.331-335
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• 2021

The effects of drying temperature on the microstructure of porous W fabricated by the freeze-casting process of tert-butyl alcohol slurry with WO₃ powder was investigated. Green bodies were hydrogen-reduced at 800℃ for 1 h and sintered at 1000℃ for 6 h. X-ray diffraction analysis revealed that WO₃ powders were completely converted to W without any reaction phases by hydrogen reduction. The sintered body showed pores aligned in the direction of tert-butyl alcohol growth, and the porosity and pore size decreased as the amount of WO₃ increased from 5 to 10vol%. As the drying temperature of the frozen body increased from -25℃ to -10℃, the pore size and thickness of the struts increased. The change in microstructural characteristics based on the amount of powder added and the drying temperature was explained by the growth behavior of the freezing agent and the degree of rearrangement of the solid powder during the solidification of the slurry.

• 한국재료학회지
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• 제33권6호
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• pp.242-250
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• 2023

Titanium, which has excellent strength and toughness characteristics, is increasingly used in the aerospace field. Among the titanium alloys used for body parts, more than 80 % are Ti-6Al-4V alloys with a tensile strength of 931 MPa. The spark plasma sintering (SPS) method is used for solidification molding of powder manufactured by the mechanical milling (MM) method, by sintering at low temperature for a short time. This sintering method avoids coarsening of the fine crystal grains or dispersed particles of the MM powder. To improve the mechanical properties of pure titanium without adding alloying elements, stearic acid was added to pure titanium powder as a process control agent (PCA), and MM treatment was performed. The properties of the MM powder and SPS material produced by solidifying the powder were investigated by hardness measurement, X-ray diffraction, density measurement and structure observation. The processing deformation of the pure titanium powder depends on the amount of stearic acid added and the MM treatment time. TiN was also generated in powder treated by MM 8 h with 0.50 g of added stearic acid, and the hardness of the powder was higher than that of Ti-6Al-4V alloy when treated with MM for 8 h. When the MM-treated powder was solidified in the SPS equipment, TiC was formed by the solid phase reaction. The SPS material prepared as a powder treated with MM 8 h by adding 0.50 g of stearic acid also formed TiN and exhibited the highest hardness of Hv1253.

• 한국자기학회지
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• 제1권1호
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• pp.17-24
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• 1991

$NdFe_2$, $Nd{(Fe_{0.5})}_2$, $SmCo_2$ 및 $Sm{(Fe_{0.5}Co_{0.5})}_2$ 조성의 Laves 화합물을 급속냉각기술에 의하여 제조하였다. 저온자기특성을 조사한 결과 $Nd{(Fe_{0.5}Co_{0.5})}_2$, $SmCo_2$와 $Sm{(Fe_{0.5}Co_{0.5})}_2$ 조성의 Laves 화합물은 강자성의 거동을 보이며 결정구조는 모두 C15의 단일상으로 존재하였으며, $NdFe_2$ 조성의 급냉합금은 일종의 spin reorientation 거동을 보였다. $NdFe_2$ 조성의 급냉합금은 화학조성식 $NdFe_7$의 준안정상과 Nd-rich상으로 구성됨을 알았다. $NdFe_2$ 급냉합금을 열처리 하면 $NdFe_7$은 $Nd_2Fe_{17}$과 Nd-Fe-O상으로 변태하였다. $Sm{(Fe_{0.5}Co_{0.5})}_2$ Laves 화합물의 보자력은 상온에서 4kOe이며 큐리온도는 $400^{\circ}C$로 측정된다. 또한 $Nd{(Fe_{0.5}Co_{0.5})}_2$ Laves 화합물은 상온에서 $2.8\;{\mu}_B/f.u.의$ 자기모멘트를 보유한다.