• Title/Summary/Keyword: Solidification cracking

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Study on technique development for the solidified body of rock waste and evaluation of fracture toughness (암석폐재의 고화체 합성기술의 개발과 파괴인성평가에 관한 연구)

  • Na, Eui-Gyun;Yu, Hyosun;Kim, Jin-Yong;Lee, Jeong-Gee;Chung, Se-Hi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.9
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    • pp.1452-1461
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    • 1997
  • The hot press apparatus to obtain the solidified rocks with 60mm of diameter against rock waste was developed, and the optimum conditions for solidification were founded out, of which were 300.deg. C of temperature and 1hr of holding time. The solidified rocks reinforced with the fibers (carbon, steel) were made by means of a hydrothermal hot press method. Fracture toughness of those was obtained using the round compact tension(RCT) specimens. Load and displacement behaviours of the solidified rocks reinforced with the fibers were dependent upon the fiber volume fraction and kind of the fibers. Strength and fracture energy of the solidified rocks with steel were much larger than those of the solidified ones with carbon because of the Bridge's effect, multiple cracking and crack branching phenomena.

Effects of Mg Content on the Properties and Casting Characteristics of Al-2Zn-0.2Fe-xMg Alloys (Al-2Zn-0.2Fe-xMg 합금의 물성 및 주조특성에 미치는 Mg함량의 영향)

  • Kim, Jeong-Min;Park, Joon-Sik;Kim, Ki-Tae;Ko, Se-Hyun
    • Journal of Korea Foundry Society
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    • v.32 no.2
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    • pp.86-90
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    • 2012
  • Aluminium-silicon based casting alloys have received an attention for high electrical and thermal conductivity applications, however relatively low conductivity of Al-Si alloys often limits the application. Efforts have been made to develop new high conductivity aluminium casting alloys containing no or less silicon. In this study Al-Zn-Fe based alloys were selected as the new alloys, and the effect of Mg additions on their properties and casting characteristics were investigated. As the magnesium content was increased, the tensile strength of Al-2Zn-0.2Fe based alloy was remarkably increased, while the electrical conductivity was deteriorated. It was observed that the fluidity of the alloys was generally inversely proportional to the Mg content but the hot cracking resistance was rather proportional to it. Cooling curve analyses were carried out to measure the actual solidification range and dendrite coherency temperature.

Influence of Sulfate on the Early Hydration in the Solidification of Lime-tailings (소석회-광물찌꺼기 고형화의 초기 수화에 미치는 황산염의 영향)

  • Lee, Hyun-Cheol;Min, Kyoung-Won;Yoo, Hwan-Geun
    • Economic and Environmental Geology
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    • v.46 no.6
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    • pp.535-544
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    • 2013
  • Influence of sulfate on the early hydration in the solidification treatment of abandoned mine tailings was characterized. Solidified specimens using hydrated lime as a binder were prepared with various amounts of added $Na_2SO_4$ and different curing days. Unconfined compressive strength measurement, heavy metal leaching test, XRD analysis were performed after 7-, 14- and 28-days curing. According to curing days strength of solidified specimens using only distilled water increased but those with addition of $Na_2SO_4$ decreased. External cracks of specimens developed definitely with increasing $Na_2SO_4$ concentration and curing days. Concentrations of Cu, Cd, Zn, and As in the leached solutions from solidified specimens decreased significantly but Pb was leached readily in cases of hydrated lime dosage more than 10 wt%. Gypsum and $MgSO_4$ were identified in the cracked solidified specimens by XRD analysis, and pillar-shaped crystals of SEM image were identified as gypsum in reference with EDS analysis. Crystallization of sulfate in the process of lime-tailing solidification caused cracking, which should be supplemented for solidification treatment of highly sulfur-contained tailing.

A Study of Dissimilar Weldability of Incoloy 825 with Mild Steel (Incoloy 825합금 및 탄소강의 이종강종간 용접특성 연구)

  • Kim, Hui-Bong;Lee, Chang-Hui
    • Korean Journal of Materials Research
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    • v.7 no.2
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    • pp.162-170
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    • 1997
  • This study has evaluated the dissimialr weldability of Incoloy 825 Ni base alloy with a mild steel(SS41). Further a compatibility study of wrveral Ni base filler metals with the dissimilar joint between the two alloys was also included. The dissimilar weldability of Incoloy 825 with mild steel is strongly dependent upon the type of the filler metal used. Among the filler metals, ENiCrFe which has a chemical comosition similar to that of Incoloy 825 was found to be most compatible to the joint. In addition, a filler metal which showed a good cracing resistance in one dissimiar alloy combination was not necessarily graranteed to other combination. Microstructural examination with SEM, TEM and Auger revealed that the solidification cracking resestance of the dissimilar joint. between Incoloy 835 and SS41 was closely with the Ti+Nb content and with the content of a low melting eutectic phase of Laves relatibve to that of MC type phase.

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Effects of Carbon Content on the Weldability of B-Containing $620^{\circ}C$ Grade High Cr Ferritic Cast Steel for Turbine Casing (B 첨가 $620^{\circ}C$급 터빈 케이싱용 고Cr 페라이트계 주강의 용접성에 미치는 탄소함량의 영향)

  • Seo, Won-Chan;Bang, Kook-Soo;Chi, Byung-Ha
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.41-45
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    • 2008
  • Effectsof carbon content on the weldability of B-containing 620 grade high Cr ferritic cast steels were investigated. Cast steel with lower carbon content of 0.07% showed lower HAZ hardness because of the formation of lower carbon martensite in HAZ. It also showed less solidification cracking susceptibility in weld metal because of the formation of delta ferrite. However, hot ductility showed no difference between cast steels with lower and higher carbon contents. Cast steel with lower carbon content showed greater HAZ softening after PWHT in the region heated between AC1 and AC3 because of its higher base metal hardness.

Transient Liquid Phase Bonding of Gamma Prime Precipitation Strengthened Ni Based Superalloy (석출강화형 Ni 기 초내열합금의 천이액상확산접합)

  • Kim, Jeong Kil;Park, Hae Ji;Shim, Deog Nam
    • Journal of Welding and Joining
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    • v.35 no.3
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    • pp.52-61
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    • 2017
  • Transient liquid phase (TLP) bonding is essential technology to repair micro-cracking on the airfoil of blades and vanes for gas turbines. Understanding of the characteristics of TLP bonding of the superalloys is necessary in the application of the technology for repairing these components. In this study, the focus was on investigating TLP bonding characteristics of ${\gamma}^{\prime}$ precipitation strengthened Ni based superalloy. TLP bonding was carried out with an amorphous filler metal in various bonding conditions, and the microstructural characterization was investigated through optical microscopy (OM) and electron probe micro-analysis (EPMA). The experimantal results explained clearly that bonding temperatures had critical effects on the TLP bonding behaviors, and that isothermal solidication of the joints made at higher temperatures than $1170^{\circ}C$ was controlled by Ti diffusion instead of B.

Effect of Cr/Ni equivalent ratio on ductility-dip cracking in AISI 316L austenitic stainless steel weld metals ($Cr_{eq}/Ni_{eq}$ 당량비에 따른 AISI 316L 스테인리스강의 연성저하균열 특성에 대한 연구)

  • Jang, A.Y.;Lee, D.J.;Kim, Y.H.;Choi, C.H.;Lee, S.H.;Byun, J.C.;Jung, G.H.;Lee, H.W.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.56-56
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    • 2009
  • AISI 316L 스테인리스강에 새롭게 디자인한 서로 다른 3가지 응고모드를 가진 와이어로 FCAW(Flux Cored Arc Welding)을 하였다. 각각의 3가지 와이어는 Pseudobinary phase diagram에 따라 AF, FA, F모드를 가졌다. 미세조직은 $Cr_{eq}/Ni_{eq}$이 증가할수록 델타 페라이트 함량이 증가하였으며, 초정 상의 경우 초정 오스테나이트에서 초정 페라이트로 변태하였고, 연성저하균열의 민감도가 감소하였다. 연성저하균열은 이동결정립계의 형상에 따라 좌우되며, 미량의 페라이트를 함유한 오스테나이트에서는 페라이트가 핀(Pin) 역할을 제대로 하지 못하여 직선형태의 이동 결정립계 따라 입계 미끄러짐의 메커니즘을 통해 전파되었으며, 곡선형태의 이동 결정립계에서는 델타 페라이트가 핀 역할을 하여 역할을 하여 구속 상태에서 응력집중을 막고 응력을 분산시켜 균열이 전파되는 것을 방해하여 균열이 발생되지 않았다.

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Evaluations of Microstructure and Electrochemical Anodic Polarization of AISI 304L and AISI 316L Stainless Steel Weld Metals with Creq/Nieq Ratio (Creq/Nieq비에 따른 AISI 304L 및 AISI 316L 스테인리스강 용접부의 미세조직 및 전기화학적 양극분극 평가)

  • Kim, Yeon Hee;Jang, Ah Young;Kang, Dong Hoon;Ko, Dae Eun;Shin, Yong Taek;Lee, Hae Woo
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1090-1096
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    • 2010
  • This pitting corrosion study of welded joints of austenitic stainless steels (AISI 304L and 316L) has addressed the differentiating solidification mode using three newly introduced filler wires with a flux-cored arc welding process (FCAW). The delta ferrite (${\delta}$-ferrite) content in the welded metals increased with an increasing equivalent weight ratio of chromium/nickel ($Cr_{eq}/Ni_{eq}$). Ductility dip cracking (DDC) was observed in the welded metal containing ferrite with none of AISI 304L and 0.1% of AISI 316L. The potentiodynamic anodic polarization results revealed that the $Cr_{eq}/Ni_{eq}$ ratio in a 3.5% NaCl solution didn't much affect the pitting potential ($E_{pit}$). The AISI 316L welded metals with ${\ddot{a}}$-ferrite content of over 10% had a superior $E_{pit}$ value. Though the AISI 316L welded metal with 0.1% ferrite had larger molybdenum contents than AISI 304L specimens, it showed a similar $E_{pit}$ value because the concentration of chloride ions and the corrosion product induced severe damage near the DDC.

Mechanical Properties and Microstructure of Mg-Zn-(Mn)-Ca Alloys (Mg-Zn-(Mn)-Ca 합금의 미세조직 및 기계적성질)

  • Eom, Jeong-Pil;Cha, Dong-Deuk;Lim, Su-Guen;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.17 no.6
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    • pp.592-597
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    • 1997
  • The microstructure and tensile properties of Mg-Zn-Ca and Mg-Zn-Mn-Ca alloys have been investigated. The alloys were obtained by melting in a low carbon crucible coated with boron nitride under an Ar gas atmosphere to prevent oxidation and combustion. The Mg alloy melt was cast into the metallic mold at room temperature, and cooling part was located at the bottom of mold. The phase formed during solidification of the Mg-Zn-(Mn) alloys containing 0.5%Ca is $Ca_2Mg_6Zn_3$. The yield strength and ultimate tensile strength of the alloys increased with increasing Zn content, but the ductility did not change with increasing Zn content. The addition of Mn improves the yield strength and ultimate tensile strength of the alloys, but the ductility did not change. Tensile fracture of the alloys revealed brittle failure, with cracking along the $Ca_2Mg_6Zn_3$ phase. The variation of stress with strain obeyed the relationship of the ${\sigma}=K{\varepsilon}^n$.

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A Study on the Characteristic of Weld Joint and Tensile Fracture of SUS304 and Cu High-Speed Dissimilar Lap Welds by Single Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 SUS304와 Cu의 고속 겹치기 용접에서 접합부 및 인장시험 파단부의 특성에 관한 연구)

  • Lee, Su-Jin;Kim, Jong-Do;Katayama, Seiji
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.56-63
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    • 2014
  • To develop and understand dissimilar metals joining of Stainless steel and Copper, ultra-high speed laser lap welding was studied using single mode fiber laser in this study. SUS304 and Cu have large differences in materials properties, and Cu and Fe have no intermetallic compounds by typical binary phase of Cu and Fe system. In this study, ultra-high speed lap welds of SUS304 and Cu dissimilar metals using single-mode fiber laser was generated, and weldability of the weld fusion zone was evaluated using a tensile shear test. To understand the phenomenon of tensile shear load, weld fusion zone of interface weld area and fracture parts after tensile shear test were observed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis system. And it was confirmed that Cu was easily melting and penetrating in the grain boundaries of SUS304 because of low melting temperature. And high thermal conductivity of copper occurred dissipate heat energy rapidly. These properties cause the solidification cracking in weld zone.