• Title/Summary/Keyword: Solidification behavior

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Cogging of premium-quality Alloy 718 (고청정 Alloy718 잉고트 Cogging)

  • 박노광;염종택;임정숙;최상욱
    • Journal of the Korea Institute of Military Science and Technology
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    • v.6 no.4
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    • pp.159-166
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    • 2003
  • Microstructures and mechanical properties of VIM/VAR/VAR-processed Ni-based Alloy718 ingot were investigated. Vacuum arc remelting(VAR) results in chill grain zone, columnar grain zone, and equi-axed grain zone in the ingot due to the difference in local solidification processes. Different grain structures of the remelting ingot result in the different hot workability for the given cogging conditions. Experimental results on microstructural inhomogeniety and material flow behavior under billet cogging conditions were presented, and their potential effects on the billet cogging process are discussed.

A Study on the Development of a Three Dimensional Numerical Model for the Casting Processes (주조공정의 수치해석을 위한 3차원 전산모델 개발에 관한 연구)

  • ;S.Patankar
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.10
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    • pp.1436-1444
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    • 2002
  • A three dimensional numerical model was developed to analyze the mold filling and solidification processes straightforwardly in a casting processes. On the basis of the SIMPLER algorithm, the VOF method and the Equivalent Specific Heat method were adopted to deal with the free surface behavior and the latent heat evolution. The complete model has been validated using exact solutions and experimental results. The importance of three-dimensional effects has been highlighted by comparing the results from the three-dimensional analysis with those given by a two-dimensional analysis.

Segregation of Squeeze Cast Al-7% Si-0.3% Mg Alloy Bars (용탕단조한 Al-7%Si-0.3% Mg합금 봉상시료의 편석거동)

  • Kim, Ki-Young;Ki, Seok-Do;Park, Jong-Rak
    • Journal of Korea Foundry Society
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    • v.13 no.1
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    • pp.71-80
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    • 1993
  • Squeeze casting has advantages to improve mechanical properties of nonferrous castings without losing high productivity. Sound pore free structure makes it possible to be subjected to heat treatment and welding. This process became popular to produce lighter automobile parts alternating cast iron parts. It has, however, two disadvantages of segregation and scattered structure due to the solidified layers in sleeve. In this study segregation behavior of squeeze cast Al-7%Si-0.3%Mg alloy bars was investigated using HVSC machine under various injection conditions. Degree of segregation decreased with injection pressure and effect of injection velocity on it was small. Segregation mode of solute was strongly governed by solidification mode and flow pattern.

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Microstructure and Formability of Semi-solid A390 Alloys made by uniform heating (균일가열법으로 제조한 반용융 A390합금의 미세조직 및 성형성)

  • 엄정필;장동훈;김득규;윤병은;임수근
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.06a
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    • pp.160-173
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    • 1997
  • Microstructure of hypereutectic Al-17wt.% Si alloy, fabricated by mechanical stirring and by reheating at semi-solid state, was investigated by optical microscope. Flow behavior semi-solid metal also was investigated at diffentent mould temperatures 280$^{\circ}C$, 290$^{\circ}C$ and 300$^{\circ}C$. Size of silicon particles were increased over 100$\mu\textrm{m}$ during solidification as a result of stirring. It is considered as microstructural coarsening by bonding between neighbouring primary silion particles during stirring of slurry. In case of reheating at semi-solid state, however, primary silicon particle was not increased at size of 40$\mu\textrm{m}$ and nearly spherical aluminum solde particle also could be obtained uniformly in distribution. The fludity of Al-17wt.% Si alloys at semi-solid state was improved when solid fraction was 0.7 at mould temperature of 300$^{\circ}C$ than other conditions.

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Effect of CaO Addition on Age Hardening Behavior of AZ91 Alloy (AZ91 합금의 시효경화 거동에 미치는 CaO 첨가의 영향)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.4
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    • pp.193-198
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    • 2011
  • Effect of CaO addition on age hardening response has been studied by using optical microscopy, scanning electron microscopy and differential thermal analysis in AZ91 and CaO-containing ECO-AZ91 alloys. After solution treatment, the ${\beta}$($Mg_{17}Al_{12}$) phase formed during solidification mostly disappeared in the microstructure in the AZ91 alloy, whereas numerous ${\beta}$ precipitates containing Ca were still observed in the ECO-AZ91 alloy due to its enhanced thermal stability. The ECO-AZ91 alloy showed the delayed peak aging time and higher peak hardness compared with those of the AZ91 alloy. The activation energies for ${\beta}$ precipitation calculated by means of Kissinger method increased from 71.4 to 85.6 kJ/mole by the addition of CaO, which implies that CaO plays a role in reducing ${\beta}$ precipitation rate in the AZ91 alloy.

The Effect of Rapid Solidification Process on the Oxidation Behavior of Fe-Cr-Al Alloys at Elevated Temperature (Fe-Cr-Al 합금의 급속응고가 고온산화거동에 미치는 영향)

  • 문병기;김재철;김길무
    • Journal of the Korean institute of surface engineering
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    • v.29 no.1
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    • pp.36-44
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    • 1996
  • Fe-Cr-Al and Fe-Cr-Al-Hf alloys prepared either by arc melting or by single roll casting(melt spinning) were exposed to air isothermally at 900~$1100^{\circ}C$. Whisker-like alumina was observed on the surface of the specimens when oxidized at $900^{\circ}C$, but convoluted alumina above $1000^{\circ}C$. All the Hf-free specimens and Hf-added specimens produced by single roll casting formed only external scale mainly composed of $Al_2O_3$ after oxidation at 900~$1100^{\circ}C$ for 100 hours, but Hf-added specimen produced by arc melting formed Hf-rich internal oxides below the thin external $Al_2O_3$ scale except at $900^{\circ}C$. Most of the rapidly solidified Fe-Cr-Al alloys showed smaller weight gains than conventionally casted ones besides Hf-added one oxidized at $1100^{\circ}C$.

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Lipase-catalyzed Transeseterification of Corn Oil, Conjugated Linoleic Acid, and Capric Acid in Batch Type Reactor

  • Vu, Phuong-Lan;Shin, Jung-Ah;Lee, Ki-Teak
    • Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
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    • 2003.10a
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    • pp.164.2-165
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    • 2003
  • Structured lipids (SLs) are defined as triacylglycerols to change the fatty acid composition in the glycerol backbone and lipases are known as a powerful tool for the syntheses of SLs. Structured lipid from corn oil, capric acid, and conjugated linoleic acid (CLA) by transesterification reaction and using several amounts of immobilized lipase RM IM (from Rhizomucor miehei) was studied, and 4% of lipase amount was selected for further study as the optimal amount. Comparison the chemical properties (free fatty acid value, iodine value, saponification value, tocopherols, and color analysis), solidification behavior, and volatile fractions (from headspace SPME GC-MS) between com oil and SL com oil was obtained.

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CO₂ Weldability of Zn Coated Steel Sheet(2);Mechanism of Weld Defect Formation (아연도금강판의 CO₂ 용접특성(2);용접결함의 형성기구)

  • Lee, Jong Bong;An, Yeong Ho;Park, Hwa Sun
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.191-191
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    • 2000
  • The mechanism of the blowhole and the pit formation in lap-jointed fillet CO₂ arc welds of Zn-coated steel sheet was established by the direct observation of the gas behavior in the molten pool with the high speed camera system. Main conclusions obtained are as follows1) Some blowholes were formed by incomplete back-filling to the pits at the last stage of the solidification. This type of blowhole was formed through four stages of gas in the molten pool, incubation, explosion, back-filling and completion of back-filling stage.2) Most of the pits was back-filled at the last stage of their formation. (Received September 27, 1999)

$CO_2$ Weldability of Zn Coated Steel Sheet(2) -Mechanism of Weld Defect Formation- (아연도금강판의 $CO_2$ 용접특성(2) - 용접결함의 형성기구 -)

  • 이종봉;안영호;박화순
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.64-68
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    • 2000
  • The mechanism of the blowhole and the pit formation in lap-jointed fillet Co₂arc welds of Zn-coated steel sheet was established by the direct observation of the gas behavior in the molten pool with the high speed camera system. Main conclusions obtained are as follows: 1) Some blowholes were formed by incomplete back-filling to the pits at the last stage of the solidification. This type of blowhole was formed through four stages of gas in the molten pool, incubation, explosion, back-filling and completion of back-filling stage. 2) Most of the pits was back-filled at the last stage of their formation.

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