• Proceedings of the IEEK Conference
• /
• 2009.05a
• /
• pp.213-215
• /
• 2009

Using the object recognition processing on the captured images, we can inspect whether a packaging process is performed correctly in real time. So we realized the functions that acquire an image of each state of the packaging process using a camera, extract each object in the image, and inspect the packaging process using the extracted object data. In case an object shape is solid, for object search, a shape-based matching algorithm was used which searches the object utilizing the informations on the shape. In case an object shape is not solid, and Is flexible, gray-level difference of the pixels in the limited image region including the object was used to recognize the object.

• Journal of the Korean Society for Precision Engineering
• /
• v.33 no.4
• /
• pp.257-264
• /
• 2016

Solid state joining techniques are increasingly applied in a wide range of industrial applications. Friction welding is a solid state welding technique that is used to join similar or dissimilar materials. In this study, friction welding was applied to rotor shaft composed of a disk and a shaft. The disk and shaft were manufactured by hot forging and rolling, respectively. The aim of the study was to predict the structural characteristics during hot forging and friction welding process for rotor shaft of turbo charger. The structural characteristics were determined by heat input and heat affected zone (HAZ) during a short cycle time. Thus, transient FE analysis for hot forging and friction welding was based on heat transfer. The results were used to predict structural characteristics during hot forging and friction welding processes. The prototype of rotor shaft was manufactured by the result-based process parameters.

• 한국신재생에너지학회:학술대회논문집
• /
• 2011.11a
• /
• pp.55.1-55.1
• /
• 2011

Dye-sensitized solar cell(DSSC) have been considered one of the promising alternatives to conventional solar cells, because of their low cost, easy fabrication and relatively high energy conversion efficiency. However, although the cell offers reasonable efficiency at least 11%, the use of a liquid electrolyte placed technological challenges for achieving the desired durability and operational stability of the cell. In order to prevent or reduce electrolyte leakage considerable efforts have been made, such as p-type semiconductor or organic hole-transport material that better mechanical properties and simple fabrication processes. In this work, we synthesized solid-state electrolyte containing LiI and KI metal salt with starting materials of poly ethylene oxide to substitute liquid electrolyte enhance the ionic conductivity and solar conversion efficiency. Li+ leads to faster diffusion and higher efficiency and K+ leading to higher ionic conductivity. The efficiency of poly ethylene oxide/LiI system electrolyte is 1.47% and poly ethylene oxide/potassium electrolyte is 1.21%. An efficiency of 3.24% is achieved using solid-state electrolyte containing LiI and KI concentrations. The increased solar conversion efficiency is attributed to decreased crystallinity in the polymer that leads to enhanced charge transfer.

• Journal of the Korean Ceramic Society
• /
• v.21 no.2
• /
• pp.165-173
• /
• 1984

It is desirable to establish reliable synthetic methods for electro-ceramic materials. To synthesize $SrTiO_3$ in this study direct solid state reactions and wet chemical processes were used. Previous study of $SrTiO_3$ synthesis included oxalated-method($SrTiO(C_2O_4)_2$.$4H_2O$) co-precipitation$(SrCO_3+TiO(OH)_2)$ and direct solid state reaction$(SrCO_3+TiO(OH)_2)$ The methods in question lead to intermediate inclusion during the reactions and less controllable in particle sizes of $SrTiO_3$. To obtain highly pure $SrTiO_3$ so-called "direct wet process method" was added in this investigation. In the study the "direct wet process" was for the first time applied to synthesize chemically pure and fine particle $SrTiO_3$. $SrCl_2$ and $TiCl_4$<\ulcornerTEX> at KOH solution at room temperature to 10$0^{\circ}C$ precipitated $SrTiO_3$ The particle size increased as temperature increased.mperature increased.

• Resources Recycling
• /
• v.24 no.1
• /
• pp.21-27
• /
• 2015

The present study describes the process of producing low oxygen content alloy powder from Ti-6Al-4V and Ti-8Al-1Mo-1V (AMS 4972) alloy scraps using hydrogenation-dehydrogenation (HDH) and deoxidation in solid state (DOSS) processes. Each prepared powder was deoxidized with Ca contact and non-contact method to compare the deoxidation capability. It is known that the non-contact deoxidation method, using Ca vapor above the melting temperature $T_m$ of Ca, has greater deoxidation capability. However, Oxygen contents in Ti-6Al-4V and Ti-8Al-1Mo-1V powder after non-contact deoxidation method were higher than those after contact deoxidation method. Therefore, we investigate the effect of Al - the richest alloy element in theses Ti based metals - on the deoxidation processes.

• Proceedings of the KWS Conference
• /
• 2009.11a
• /
• pp.41-41
• /
• 2009

To evaluate the applicability of dissimilar joining between Mg and Al alloys in automobile manufacturing process, solid state joining processes such as magnetic pulse welding(MPW), friction stir welding(FSW) and friction spot joining(FSJ) were attempted successfully. MPW process has been concentrated mainly on round section tube to tube and tube to bar welds. AZ31 Mg alloy has been successfully welded to pure Al A1070 as well as to Al alloy A3003. While, for friction stir welding of dissimilar sheet joints, AZ31B/A6061 with the thickness of 2mm were used and a square butt joint with a good quality was obtained at the conditions of 0.8mm/sec of travel speed and tool rotation speed of 850rpm. The maximum tensile strength of 179 MPa, which was about 80 % of the Mg base metal tensile strength, has been obtained. Finally, friction spot joining was attempted to make a dissimilar lap joint between AZ31(0.8mm) and A6061(1mm), while the joint exhibited the same level of tensile shear strength as that of similar Mg joint.

• Korean Chemical Engineering Research
• /
• v.53 no.4
• /
• pp.489-495
• /
• 2015

A fundamental mathematical model for mass transfer processes has been used to understand the air pollution control process in biotrickling filtration and to evaluate the mass transfer coefficients of gas/liquid (trickling liquid), gas/solid (biomass) and liquid/solid based upon experimental results and mathematical model calculations for selected operating conditions. The mass transfer models for the utilization of the steady-state mass balance for gas/liquid, and dynamic mass balance model for gas/solid & liquid/solid in biotrickling filters were established and discussed. The mass transfer model considered the reactor to comprise finite sections, for each of which dynamic mass balances for gas/solid and liquid/solid system were solved by numerical analysis code (numerical iteration). To determine the mass transfer coefficients ($K_La$) of gas/liquid, gas/solid & liquid/solid in a biotrickling filter, the calculation results based upon mass balance equation was optimized to coincide with the experimental results for the selected operating conditions. Finally, this study contributed the development of experimental methods and discussed the mathematical model to determine the mass transfer coefficients in a biotrickling filtration for air pollution control.

• Proceedings of the Korean Institute of Surface Engineering Conference
• /
• 2017.05a
• /
• pp.90-90
• /
• 2017

Cold spray (Cold gas dynamic spray, kinetic spray) is the latest spray coating process that is known as solid state deposition process. In cold spray, inert gases (typically nitrogen and helium) accelerate powder particles prior to impact onto the substrate. Accelerating particles start to deposit onto the substrate after reaching certain critical velocities depending on the coating materials and substrate. Since process gas temperatures are kept below to melting temperature of the coating materials, it is possible to spray temperature sensitive materials such as copper and titanium, nanocrystal materials, and amorphous metals without affecting the phase change and oxide formation. It is also possible to deposit thick coatings because cold spray coatings present compressive residual stresses. This ability to deposit thick coatings is suitable to repair or rebuild parts as an additive manufacturing process. In this presentation, cold spray is introduced and compared to other additive manufacturing processes such as laser and electron beam based processes. It is also presented some applications especially in the view point of additive manufacturing process.

• Environmental Engineering Research
• /
• v.19 no.2
• /
• pp.165-174
• /
• 2014

A model combining multi-dimensional discretized population balance equations with a computational fluid dynamics simulation (CFD-DPBE model) was developed and applied to simulate turbulent flocculation and sedimentation processes in sediment retention basins. Computation fluid dynamics and the discretized population balance equations were solved to generate steady state flow field data and simulate flocculation and sedimentation processes in a sequential manner. Up-to-date numerical algorithms, such as operator splitting and LeVeque flux-corrected upwind schemes, were applied to cope with the computational demands caused by complexity and nonlinearity of the population balance equations and the instability caused by advection-dominated transport. In a modeling and simulation study with a two-dimensional simplified pond system, applicability of the CFD-DPBE model was demonstrated by tracking mass balances and floc size evolutions and by examining particle/floc size and solid concentration distributions. Thus, the CFD-DPBE model may be used as a valuable simulation tool for natural and engineered flocculation and sedimentation systems as well as for flocculant-aided sediment retention ponds.

• Korean Chemical Engineering Research
• /
• v.54 no.1
• /
• pp.36-43
• /
• 2016

Hydrosilylation reactions of 2.4.6.8-tetrahydro-2.4.6.8-tetramethylcyclotetrasiloxane with allyl butyrate catalyzed by Karstedt's, $H_2PtCl_6$ and Pt/C catalyst were studied and 2.4.6.8-tetra (propyl butyrate)-2.4.6.8-tetramethylcyclotetrasiloxane was obtained. The reaction order, activation energies and rate constants were determined. Ringopening polymerization of 2.4.6.8-tetra (propyl butyrate)-2.4.6.8-tetramethylcyclotetrasiloxane in the presence of $CaF_2$, LiF, KF and anhydrous potassium hydroxide in $60-70^{\circ}C$ temperature range was carried out and methylsiloxane oligomers with regular arrangement of propyl butyrate pendant groups were obtained. The synthesized products were studied by FTIR and NMR spectroscopy. The polysiloxanes were characterized by wide-angle X-ray, gel-permeation chromatography and DSC analyses. Via sol-gel processes of oligomers doped with lithium trifluoromethylsulfonate or lithium bis (trifluoromethylsulfonyl)imide, solid polymer electrolyte membranes were obtained. The dependences of ionic conductivity of obtained polyelectrolytes on temperature and salt concentration were investigated, and it was shown that electric conductivity of the polymer electrolyte membranes at room temperature changed in the range $3.5{\times}10^{-4}{\sim}6.4{\times}10^{-7}S/cm$.