• Title/Summary/Keyword: Solid Fraction.

Search Result 573, Processing Time 0.025 seconds

The Effect of Test Peace Size on Liquid Segregation in deformation Behavior in Mushy state Material (고액공존재료의 변형거동에서 재료의 크기가 액상편석에 미치는 영향)

  • 윤성원;서판기;강충길
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1997.10a
    • /
    • pp.167-170
    • /
    • 1997
  • For the optimal net shape forging of semi-solid materials (SSM), it is important to predict the deformation for variation of strain rate. It should be necessruy to conduct a formation of stress-strain curve in semi-solid alloys for analysis of the thixoforming process. Particularly, important problem to application of computer aided engineering in SSM processing is to prevent a segregation of liquid component during compression process. The liquid segregation is studied as multistage change of the strain rate and test piece size to prevent the liquid segregation during the compression process. The compression test for semi-solid aluminium alloy with a controlled solid fraction is performed by dynamic material test system with a furnace. Moreover morphology of structure and fraction of pore are investigated through compression test.

  • PDF

The Influence of Compression Step on Products for Semi-Solid Forging (반용융 단조에서 가압 단계가 제품에 미치는 영향)

  • Choi, Jae-Chan;Park, Hyung-Jin;Lee, Byung-Mok
    • Transactions of Materials Processing
    • /
    • v.7 no.2
    • /
    • pp.139-149
    • /
    • 1998
  • The technology of Semi-Solid Forging(SSF) has been actively developed to fabricate near net shape products using light and hardly formable materials. Generally the SSF process is composed of slug is compressed during a certain holding time in order to completely fill the die cavity and accelerate the solidification rate. The decision of compression time is important since it can affect microstructural characteristics, mechanical properties and shape of products.. In order to determine it proper overall heat transfer coefficient between the slug and dies should be investigated. This paper presents the procedure to find the overall heat transfer coefficient between the slug and dies by nonlinear optimization of temperature and solid fraction for a cylindrical slug at compression step in closed-die semi-solid forging. In finite ele-ment heat transfer analysis release of latent heat during solidification was considered. The influence of the predicted compression time on miscrostructural characteristics mechanimcal properties and shape of products is finally investigated by experiment.

  • PDF

Experimental and Numerical Study on the Capillary Performance of Non-Homogeneous Micro-Post Arrays (비 균일적 마이크로 원기둥 배열을 이용한 고성능 냉각 표면)

  • Byon, Chan;Kim, Sung Jin
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.37 no.12
    • /
    • pp.1091-1097
    • /
    • 2013
  • In this article, an advanced cooling surface based on micro-post arrays with non-homogeneous configurations is investigated and compared with conventional micro-post arrays with homogeneous configuration. The capillary performance of micro-post arrays are characterized using the capillary rate of rise experiments and numerical simulations which take into account the meniscus curvature. The experimental and numerical results show that that the capillary performance of the micro-post wick can be significantly enhanced, compared with the homogeneous type wick, by employing non-homogeneous configurations. The capillary performance is shown to be primarily a function of the solid fraction and increases linearly with decreasing solid fraction, regardless of the wick configuration, when the solid fraction is larger than 0.25. However, the capillary performance is found to be significantly reduced when the solid fraction falls below approximately 0.25.

Solid-Phase Speciation of Copper in Mine Wastes

  • Jeong, Jae-Bong
    • Bulletin of the Korean Chemical Society
    • /
    • v.24 no.2
    • /
    • pp.209-218
    • /
    • 2003
  • Ecosystems in the Keweenaw Peninsula region of Lake Superior, USA, were disturbed by over 500 million tons of copper-rich mine tailings during the period 1850-1968. Metals leaching from these mine residues have had dramatic effects on the ecosystems. Vast acreages of exposed tailings that are over 100 years old remain unvegetated because of the combination of metal toxicity, absence of nutrients, and temperature and water stress. Therefore, it is important to characterize and fractionate solid copper phases for assessing labile forms of copper in soils and sediments contaminated by the mining wastes. X-ray diffraction analyses indicate that calcite, quartz, hematite, orthoclase, and sanidine minerals are present as major minerals, whereas cuprite,tenorite, malachite, and chalcopyrite might be present as copper minerals in the mining wastes. Sequential extraction technique revealed that carbonate and oxide fractions were the largest pools of copper (ca. 50-80%) in lakeshore and wetland stamp sands whereas the organic matter fraction was the largest reservoir (ca. 32%) in the lake sediments. The concentrations of iron and copper were inversely correlated in the oxide fraction suggesting that copper may occur as a surface coating on iron oxides. As particle size and water contents decrease, the percent of the copper bound to the labile carbonate fraction increases.

NUMERICAL SIMULATION OF FLOW PAST A POROUS CYLINDER WITH 20% SOLID VOLUME FRACTION (Solid volume fraction이 20% 인 다공성 실린더 주위의 유동 해석)

  • Chang, K.;Constantinescu, G.
    • Journal of computational fluids engineering
    • /
    • v.17 no.3
    • /
    • pp.87-92
    • /
    • 2012
  • The presence of a layer of vegetation which is relevant in river engineering or coastal engineering can modify the overall flow resistance, turbulent characteristics of flow. The patch of vegetation can be modelled and studied in a simple porous cylinder by previous researchers. Fully three dimensional Large Eddy Simulation is conducted in flow past a porous cylinder with a solid volume fraction (SVF) 0f 20%. The porous cylinder of diameter D contains 89 smaller cylinders which diameter is 0.048D in a regular staggered way. Reynolds number based on porous cylinder diameter D and the bulk velocity is 10,000. The large scale shedding is qualitatively similar to the one observed in the non-porous case (SVF=100%). The difference in the dynamics of the separated shear layer and the streamwise flow penetrating through the porous cylinder are compared with those in the non-porous cylinder. In particular, the wake billows form a larger distance from the back of the porous cylinder.

Reheating Process of Particulates Reinforced Metal Matrix Composites for Thixoforming (Thixoforming을 위한 입자강화형 금속복합재료의 Reheating 공정)

  • 이동건;안성수;강충길
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2000.04a
    • /
    • pp.218-223
    • /
    • 2000
  • A both mixing process of electro-magnetic stirring and mechanical process technique were used to fabricate particulate metal matrix composites(PMMCs) for variation of particle size. The PMMCs were tested for their tensile test for with and without heat treatment with T6. PMMCs fabrication processing conditions for both electrical and mechanical process are also suggested. In order to thixoforming of PMMCs, fabricated billet are reheated by using the optimal coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation are investigated with calculated solid fraction theory proposed as a function of matrix alloy and volume fraction of reinforcement.

  • PDF

Fabrication of Particulates Reinforced Metal Matrix Composites by Electro-Magnetic Stirring and Reheating Process for Thixoforming (전자기식 교반법을 이용한 입자강화형 금속복합재료의 제조 및 Thixoforming을 위한 재가열 공정)

  • 임해정;강충길;조형호
    • Transactions of Materials Processing
    • /
    • v.9 no.5
    • /
    • pp.494-503
    • /
    • 2000
  • The electro-magnetic stirring and mechanical process were applied to fabricate particulate metal matrix composites(PMMCs) with various particle size. The mechanical test on PMMCs was carried out in order to clarify the effect of 76 heat treatment on tensile behaviors. In order to study the thixoforming of PMMCs, fabricated billet are reheated by using the coil designed as a function of length between PMMC billet and coil surface, coil diameter and billet length. The effect of reinforcement distribution on billet temperature variation has been investigated with the calculated solid fraction theory based on a function of matrix alloy and volume fraction of reinforcement.

  • PDF

The Influence of Compression Holding Step on Mechanical Properties of Products in Closed-Die Compression Process for Semi-Solid Material (반융용 재료의 밀폐 압축 공정에서 가압유지 단계가 제품의 기계적 성질에 미치는 영향)

  • 최재찬;박형진;이병목
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 1995.10a
    • /
    • pp.199-203
    • /
    • 1995
  • The technology of Semi-Solid Forging (SSF) has been actively developed to fabricate near-net- shape products using light and hardly formable materials, the SSF process is composed of slug heating, forming, compression holding and ejecting step. After forming step in SSF, the slug is compressed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. The compression holding time that can affect mechanical properties and shape of products is important to make decision, where it is necessary to find overall hert transfer coefficeient properly which has large effect on heat transfer between slug and die. This paper presents the procedure to predict compression holding time of octaining the final shaped part with information of temperature and solid fraction for a cylindrical slug at compression hoiding step in closed-die compression process using heat transfer analysis considering latent heat by means of finite element method. The influence of the predicted compression hoiding time on mechanical properties of products is finally investigated by experiment.

  • PDF

Comparison of the Performance of Chamber and Bag Digesters for Solid State Anaerobic Digestion of Separated Solid Fraction of Swine Manure

  • Lee, Jaehee;Lee, Seunghun;Kim, Eunjong;Jo, Hyunsoo;Ahn, Heekwon
    • Korean Journal of Soil Science and Fertilizer
    • /
    • v.48 no.2
    • /
    • pp.94-99
    • /
    • 2015
  • The performance of chamber and bag digesters for solid state anaerobic digestion (SS-AD) of separated solid fraction of swine manure was investigated using lab-scale digester (4,460 mL total volume and 1,800 mL of effective volume) operating at $37^{\circ}C$ for 63 days. The performance of two different digester types was evaluated in terms of the kinetic constants of methane production obtained from the Gompertz and Gaussian equations. Methane production potential of chamber and bag digester was 202 and $218N{\cdot}mL$ $CH_4/g$ VS. Time to produce 95% methane production potential (T95) and calculated effective anaerobic digestion time were 55.5 days and 41.8 days for chamber digester and 52.8 days and 43.5 days for bag digester, respectively. Our results reveal that the performance was not significantly different between chamber and bag digester.

Microstructural Characteristics by Compression Holding Time in Semi-Solid Forging (반용융 단조에서 가압유지 시간에 의한 미세조직의 특성)

  • 최재찬;박형진;이병목
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1997.06a
    • /
    • pp.174-182
    • /
    • 1997
  • The technology of Semi-Solid Forging (SSF) has been actively developed to fabricate near-net-shape products using light and hardly formable materials. Generally, the SSF process is composed of slug heating, forming, compression -holding and ejecting step. After forming step in SSF, the slug is compressed during a certain holding time in order to be completely filled in the die cavity and be accelerated in solidification rate. The compression holding time that can affect microstructural characteristics and shape of products is important to make decision, where it is necessary to find overall heat transfer coefficient properly which has large effect on heat transfer between slug and die. This paper presents the procedure to predict compression holding time of obtaining the final shaped part with information of temperature and solid fraction for a cylindrical slug at compression holding step in closed-die compression process using heat transfer analysis considering latent heat by means of finite element method. The influence of the predicted compression holding time on microstructural characteristics of products is finally investigated by experiment.

  • PDF