• Title/Summary/Keyword: Solar Cell Module

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Laser patterning process for a-Si:H single junction module fabrication (레이저 가공에 의한 비정질 실리콘 박막 태양전지 모듈 제조)

  • Lee, Hae-Seok;Eo, Young-Joo;Lee, Heon-Min;Lee, Don-Hee
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.281-284
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    • 2007
  • Recently, we have developed p-i-n a-Si:H single junction thin film solar cells with RF (13.56MHz) plasma enhanced chemical vapor deposition (PECVD) system, and also successfully fabricated the mini modules ($>300cm^2$), using the laser patterning technique to form an integrated series connection. The efficiency of a mini module was 7.4% ($Area=305cm^2$, Isc=0.25A, Voc=14.74V, FF=62%). To fabricate large area modules, it is important to optimise the integrated series connection, without damaging the cell. We have newly installed the laser patterning equipment that consists of two different lasers, $SHG-YVO_4$ (${\lambda}=0.532{\mu}m$) and YAG (${\lambda}=1.064{\mu}m$). The mini-modules are formed through several scribed lines such as pattern-l (front TCO), pattern-2 (PV layers) and pattern-3 (BR/back contact). However, in the case of pattern-3, a high-energy part of laser shot damaged the textured surface of the front TCO, so that the resistance between the each cells decreases due to an incomplete isolation. In this study, the re-deposition of SnOx from the front TCO, Zn (BR layer) and Al (back contact) on the sidewalls of pattern-3 scribed lines was observed. Moreover, re-crystallization of a-Si:H layers due to thermal damage by laser patterning was evaluated. These cause an increase of a leakage current, result in a low efficiency of module. To optimize a-Si:H single junction thin film modules, a laser beam profile was changed, and its effect on isolation of scribed lines is discussed in this paper.

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A Study of Moth-eye Nano Structure Embedded Optical Film with Mitigated Output Power Loss in PERC Photovoltaic Modules (PERC 태양전지 모듈의 출력저하 방지를 위한 모스아이(Moth-eye) 광학필름 연구)

  • Oh, Kyoung-suk;Park, Jiwon;Choi, Jin-Young;Chan, Sung-il
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.4
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    • pp.55-60
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    • 2020
  • The PERC photovoltaic (PV) modules installed in PV power plant are still reports potential-induced degradation (PID) degradation due to high voltage potential differences. This is because Na+ ions in the cover glass of PV modules go through the encapsulant (EVA) and transferred to the surface of solar cells. As positive charges are accumulated at the ARC (SiOx/SiNx) interface where many defects are distributed, shunt-resistance (Rsh) is reduced. As a result, the leakage current is increased, and decrease in solar cell's power output. In this study, to prevent of this phenomenon, a Moth-eye nanostructure was deposited on the rear surface of an optical film using Nano-Imprint Lithography method, and a solar mini-module was constructed by inserting it between the cover glass and the EVA. To analyze the PID phenomenon, a cell-level PID acceleration test based on IEC 62804-1 standard was conducted. Also analyzed power output (Pmax), efficiency, and shunt resistance through Light I-V and Dark I-V. As a result, conventional solar cells were decreased by 6.3% from the initial efficiency of 19.76%, but the improved solar cells with the Moth-eye nanostructured optical film only decreased 0.6%, thereby preventing the PID phenomenon. As of Moth-eye nanostructured optical film, the transmittance was improved by 4%, and the solar module output was improved by 2.5%.

Study on the Long-term Reliability of Photovoltaic Module in the Cell level (태양전지의 Cell 레벨에서의 장기 신뢰성에 관한 연구)

  • Kim, Koung-Hwan;Jeon, Yu-Jae;Kim, Do-Sok;Jo, Il-Jea;Shin, Young-Eui
    • 한국태양에너지학회:학술대회논문집
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    • 2012.03a
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    • pp.177-181
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    • 2012
  • 본 연구는 고온고습 시험을 통하여 Cell 레벨에서의 표면관찰 및 효율저하를 분석하였다. 고온고습 시험 조건은 KS C IEC-61215에서 제시한 PV module하의 조건을 이용하여 온도 $85^{\circ}C$, 습도 85% 조건하에 1000시간 동안 수행하였다. 고온고습 시험에 따라 효율에 직접적인 영향을 줄 수 있는 이상 유 무를 Cell 표면을 통해 분석한 결과, 고온고습 시험 수행 중 부분적으로 변색되는 것을 확인하였다. 고온고습 시험 전 단결정 Cell의 효율은 17.74% 였으며, 1000시간 수행 후 15.63%으로 11.89%의 감소율을 보였다. 다결정 Cell의 시험 전 효율은 15.46%, 1000시간 수행 후 효율은 14.02%로 9.31%의 감소율을 보였다. 경년 시 나타나는 전기적 특성을 분석하기 위해 FF(Fill Factor)값을 분석한 결과, 고온고습 시험 전 단결정 Cell은 78.71%에서 75.01%로 4.7%의 감소율을 보였으며, 다결정 Cell은 78.10 %에서 76.66%로 1.84%의 감소율을 보였다. 효율 및 FF값에서 단결정 Cell이 다결정 Cell보다 감소율이 큰 것으로 분석되었으며, 이는 단결정 Cell이 외부 환경에서 더욱 크게 작용하여 효율저하에 영향을 주었다고 판단된다.

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PSCAD/EMTDC Based Modeling of a Grid-Connected Photovoltaic Generation System (PSCAD/EMTDC를 이용한 계통연계형 태양광발전시스템의 모델링)

  • Kim, Seul-Ki;Jeon, Jin-Hong;Kim, Eung-Sang
    • Proceedings of the KIEE Conference
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    • 2004.11b
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    • pp.204-207
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    • 2004
  • The paper proposes a simulation model of grid-connected photovoltaic generation system (PV system) using on PSCAD/EMTDC, a reliable power system and apparatus transient analysis program. A equivalent circuit model of a solar cell is used for modeling solar array. A series of parameters required for array modeling are deduced from general specification data of a solar module. A PWM voltage source inverter (VSI) model is presented and current control scheme is implemented for VSI control. A maximum power point tracking (MPPT) technique is applied for controlling the PV system. Simulation case study provides V-I and V-P characteristics of solar array and PV system control performance for irradiation changes.

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Commercial Technology Development of Solar Cell and Grid Connected 3kW PV System for PV House Supply (주택보급형 태양전지 양산기술 및 계통연계 3kW 태양광 시스템 상용화 기술개발)

  • Lee, Park-Il;Mun, Sang-Jin;Yun, Jong-Ho;Kim, Heung-Geun;Yu, Gwon-Jong;Yun, Tae-Yeong;Kim, Sin-Seop;Bae, Sang-Sun;Lee, Jun-Sin
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.11a
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    • pp.151-164
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    • 2005
  • 태양전지는 요구전력의 필요에 따라 직 병렬로 연결하여 태양전지 모듈(solar cell module)로 제품화한다. 태양전지가 실제로 전자제품에 연결해서 사용하기 위해서는 주변장치(BOS, Balance of System)가 사용된다. 또한 일사량의 강도에 따라 불균일한 직류전기가 발생되므로, 태양광발전시스템은 모듈을 직 병렬로 연결한 태양전지 어레이(solar cell array)와 안정된 전기공급을 위한 전력조정기(power conditioning system, 이하 PCS)가 필요하다. 또한 직류가 아닌 교류를 필요로 하는 응용제품에는 직 교류변환장치 인버터(inverter)를 필요로 한다. 본 과제는 전시를 위한 연구개발 목적보다는 태양광 시스템 보급 양산기술에 중심을 두어 태양광 산업경제를 활성화 하고자한다. 따라서 본 과제는 기존에 연구개발과 특수목적 시장 중심인 초고효율 태양전지 개발보다 경제적인 기여도와 파급효과가 크다.

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Effect of Surface Pyramids Size on Mono Silicon Solar Cell Performance

  • Kim, Hyeon-Ho;Kim, Su-Min;Park, Seong-Eun;Kim, Seong-Tak;Gang, Byeong-Jun;Tak, Seong-Ju;Kim, Dong-Hwan
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.100.2-100.2
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    • 2012
  • Surface texturing of crystalline silicon is carried out in alkaline solutions for anisotropic etching that leads to random pyramids of about $10{\mu}m$ in size. Recently textured pyramids size gradually reduced using new solution. In this paper, we investigated that texture pyramids size had an impact on emitter property and front electrode (Ag) contact. To make small (${\sim}3{\mu}m$) and large (${\sim}10{\mu}m$) pyramids size, texturing times control and one side texturing using a silicon nitride film were carried out. Then formation and quality of POCl3-diffused n+ emitter in furnace compare with small and large pyramids by using SEM images, simulation (SILVACO, Athena module) and emitter saturation current density (J0e). After metallization, Ag contact resistance was measured by transfer length method (TLM) pattern. And surface distributions of Ag crystallites were observed by SEM images. Also, performance of cell which is fabricated by screen-printed solar cells is compared by light I-V.

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A Study on non-linear trajectory shaped apparatus applied solar tracking device (비선형 궤적형상을 적용한 태양광 추적장치에 대한 연구)

  • Han, Jae-Hyeon;Moon, Chae-Joo;Chang, Young-Hak;Choi, Man-Soo;Kim, Young-Gon;Jeong, Moon-Seon
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.11
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    • pp.1277-1284
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    • 2015
  • In this paper, 1-axis tracking mechanism of solar-cell panel, which is able to rotate from -90 degree to +90 degree for maintaining always perpendicular between solar-cell panel and sun, was analyzed. This paper propose the non-linear shaped guidance and analyze mathematical formulation of non-linear shape. This analysis shows that it is able to identify the non-linear shaped guidance. Especially, even though the length of rotating link have changed, the non-linear shaped guidance could be confirm with proper size. As effectiveness of this result, 10% efficiency rising is estimated compared to the conventional 1-axis tracking mechanism and also optimal non-linear shaped guidance can be suggested for various size of solar-cell panel. Therefore the flexible mass-production is possible for various size of non-linear shaped guidance.

Current status of light trapping in module cover glass for PV module (광 포획 태양전지 모듈 커버용 유리기판 기술 현황)

  • Park, Hyeongsik;Jung, Jaesung;Shin, Myunghun;Kim, Sunbo;Yi, Junsin
    • Current Photovoltaic Research
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    • v.4 no.3
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    • pp.119-123
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    • 2016
  • We discussed various cover glass substrates available for photovoltaic (PV) modules, and investigated the fabrication methods of light trapping structures for the efficiency enhancement of PV modules: wet and dry etching or laser and direct patternings. We also introduced the analysis of haze at etched glass surfaces as a function of wavelength and also presented a anti-reflection coating technology for PV module.

TLP and Wire Bonding for Power Module (파워모듈의 TLP 접합 및 와이어 본딩)

  • Kang, Hyejun;Jung, Jaepil
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.4
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    • pp.7-13
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    • 2019
  • Power module is getting attention from electronic industries such as solar cell, battery and electric vehicles. Transient liquid phase (TLP) boding, sintering with Ag and Cu powders and wire bonding are applied to power module packaging. Sintering is a popular process but it has some disadvantages such as high cost, complex procedures and long bonding time. Meanwhile, TLP bonding has lower bonding temperature, cost effectiveness and less porosity. However, it also needs to improve ductility of the intermetallic compounds (IMCs) at the joint. Wire boding is also an important interconnection process between semiconductor chip and metal lead for direct bonded copper (DBC). In this study, TLP bonding using Sn-based solders and wire bonding process for power electronics packaging are described.

Experimental Study on the Thermal Effect of BIPV Modules Depending on the Ventilation Type of PV Module Backside (후면 환기조건에 따른 건물외피용 태양광발전(BIPV) 모듈의 열적 영향에 관한 실험연구)

  • Yoon, Jong-Ho;Kim, Jae-Ung
    • Journal of the Korean Solar Energy Society
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    • v.26 no.1
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    • pp.81-89
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    • 2006
  • Building integrated photovoltaic (BIPV) system operates as a multi-functional building construction material. They not only produce electricity, but also are building integral components such as facade, roof, window and shading device. On the other hands lots of architectural considerations should be reflected such as Installation position, shading, temperature effect and so on. As PV modules function like building envelope in BIPV, combined thermal and PV performance should be simultaneously evaluated This study is on the combined thermal and PV performance evaluation of BIPV modules. The purpose of this study is to investigate a temperature effect of PV module depending on the ventilation type of PV module backside. Test cell experiment was performed to identify the thermal and power effect of PV modules. Measurement results on the correlation of temperature and power generation were obtained. Those results can be utilized for the development of optimal BIPV installation details in the very early design stage.