• 제목/요약/키워드: Sol-gel coating

검색결과 622건 처리시간 0.03초

폴리카보네이트 판 위에 (3-glycidoxypropyl)trimethoxysilane의 졸-겔 반응을 이용한 하드 코팅 (Hard Coatings on Polycarbonate Plate by Sol-Gel Reaction of (3-glycidoxypropyl)trimethoxysilane)

  • 김주연;신영재;신연록;지영존;윤여성;신재섭
    • 공업화학
    • /
    • 제17권2호
    • /
    • pp.170-176
    • /
    • 2006
  • 자동차의 유리를 폴리카보네이트로 대체하기 위하여 폴리카보네이트 판 위에 하드 코팅을 시도하였다. 본 연구에서는 (3-glycidoxypropyl)trimethoxysilane (GPTMS), (3-aminopropyl)triethoxysilane (APS), diethylenetriamine (DETA)으로 부터 졸-겔 과정을 이용하여 코팅을 형성하였는데 이 때 가장 우수한 물성을 갖는 조건들을 찾아보았다. GPTMS와 DETA를 사용하였을 때는 연필 경도 2H의 표면이 매우 고른 코팅을 형성할 수 있었으며 GPTMS와 APS를 사용하였을 때에도 역시 연필 경도 2H의 고른 면을 갖는 코팅을 형성할 수 있었다. 그리고 GPTMS와 DETA를 이용하여 형성한 코팅이 매우 우수한 내마모성을 나타내었다.

폴리카보네이트 판 위에 [3-(methacryloyloxy)propyl]trimethoxysilane의 졸-겔 반응을 이용한 하드 코팅 (Hard Coatings on Polycarbonate Plate by Sol-Gel Reactions of [3-(methacryloyloxy)propyl]trimethoxysilane)

  • 지영존;신영재;신연록;김주연;윤여성;신재섭
    • 접착 및 계면
    • /
    • 제7권1호
    • /
    • pp.10-15
    • /
    • 2006
  • 자동차의 유리를 폴리카보네이트로 대체하기 위하여 폴리카보네이트 판 위에 하드 코팅을 시도하였다. 본 연구에서는 [3-(methacryloyloxy)propyl]trimethoxysilane으로부터 졸-겔 과정을 이용하여 코팅을 실시하였다. Butanol을 용매로 사용하였고, 촉매로는 HCI을 이용하였으며, 개시제로는 AIBN을 이용하였다. 폴리카보네이트 판은 PMMA를 이용하여 전처리를 하였으며, 코팅의 열처리는 $130^{\circ}C$에서 6 h 동안 하였다. 형성된 코팅의 연필 경도는 2 H이었고, 내마모성과 접착력이 매우 우수한 코팅이 형성되었다.

  • PDF

솔-젤 법을 통해 제조된 강유전체 (Na,K)NbO3 막의 두께에 미치는 PVP의 영향 (Influence of PVP on the Thickness of Ferroelectric (Na,K)NbO3 Film by Sol-Gel)

  • 김대건;유인상;김세훈;김진호
    • 한국재료학회지
    • /
    • 제22권12호
    • /
    • pp.696-700
    • /
    • 2012
  • (Na, K) $NbO_3$ thick film was successfully achieved using a sol-gel coating process with the addition of polyvinylpyrrolidone (PVP) to a metal alkoxide solution. The transparent coating solution, mixed with Nb:PVP = 1:1 in a molar ration, was synthesized by evaporating the solvent to over 62.5 wt%. Additive PVP increased the viscosity of the solution so that the coating thickness could be enhanced. The thickness of the (Na, K) $NbO_3$ film assisted by PVP was ca. 320 nm at the time of deposition; this value is four times thicker than that of the sample fabricated without PVP. Also, due to PVP binding with the OH groups of the metal alkoxide, the condensation reaction in the film was suppressed. The crystalline size of the (Na, K) $NbO_3$ films assisted by PVP was ca. 15 nm smaller than that of the film fabricated without PVP. After the sintering process at $700^{\circ}C$, the (Na, K) $NbO_3$ films were mainly composed of randomly oriented (Na, K) $NbO_3$ phase of perovskite crystal structure, including a somewhat secondary phase of $K_2Nb_4O_{11}$. However, by adding PVP, the content of the secondary phase became quite smaller than that of the sample without PVP. It was thought that the addition of PVP might have the effect of restraining the loss of potassium and that PVP could hold metalloxane by strong hydrogen bonding before complete decomposition. Therefore, the film thickness of the (Na, K) $NbO_3$ films could be considerably advanced and made more crack-free by the addition of PVP.

졸-겔법에 의한 $SrTiO_3:Pr^{3+}$ 형광체의 $SiO_2$$Al_2O_3$ 코팅에 따른 발광특성 (Luminescent Properties of $SrTiO_3:Pr^{3+}$ Phosphor Coated with $SiO_2$ and $Al_2O_3$ by Sol-Gel Method)

  • 이동규;임문혁;이진화;김태영
    • 한국응용과학기술학회지
    • /
    • 제23권3호
    • /
    • pp.243-251
    • /
    • 2006
  • Field emission display(FED) is actively investigated in view of the development of full color flat-panel display, which can replace some cathode-ray tube(CRT). Thus, the development of new phosphors appropriate for FED is urgently needed and has been actively investigated. In this work, $SrTiO_3:Pr^{3+}$ phosphor was prepared by sol-gel method and the coating was applied by sol-gel method combined with sonication on these phosphor's surface into diluted precursor solution. It was found that very fine particles of coating material were formed on phosphor's surface. The luminescent intensity of $SrTiO_3:Pr^{3+}$ phosphor coated with $SiO_2$ and $Al_2O_3$ was considerably increased without any noticeable change in color chromaticity. The optimum concentration of coating material was found to be 1wt% and the optimum pH value of the solution was 10.

졸-겔법에 의한 착색이 가능한 하드코팅의 분광 및 표면 특성 (Spectroscopic and Surface Characteristics of Tintable Hard Coating by Sol-Gel Method)

  • 유동식;김인수;하진욱
    • 한국안광학회지
    • /
    • 제13권1호
    • /
    • pp.37-42
    • /
    • 2008
  • 목적: 플라스틱 렌즈에 착색이 가능한 하드코팅을 실시하고, 이 코팅의 분광 및 표면 특성을 평가하는데 있다. 방법: 코팅은 TEOS, MTMS과 GPTS를 이용한 졸-겔법으로 실시하였다. 코팅의 광학적 그리고 구조적 특성을 주사 전자현미경, 라만분광, 적외선분광 및 자외선/가시광선분광으로 조사하였다. 결과: 이 코팅의 착색성은 일반적인 하드코팅에 비해 2배 높았다. 착색 가능한 하드코팅이 적용된 렌즈의 부착성, 내마모성, 내온수성 및 내약품성은 우수하였다. 연필 경도는 5H였으며, 코팅의 표면은 매끄럽고 균일하였다. 결론: 플라스틱 렌즈에 이 코팅 시스템의 적용으로 착색이 가능한 단단하고 안정된 표면을 부여할 수 있었다.

  • PDF

Pure inorganic protective silica coating on stainless steel prepared at low heat treatment temperature

  • 황태진
    • 한국재료학회:학술대회논문집
    • /
    • 한국재료학회 2010년도 춘계학술발표대회
    • /
    • pp.6.2-6.2
    • /
    • 2010
  • Stainless steel is widely known to have superior corrosion properties. However, in some harsh conditions it still suffers various kinds of corrosions such as galvanic corrosion, pitting corrosion, intergranular corrosion, chloride stress corrosion cracking, and etc. For the corrosion protection of stainless steel, the ceramic coatings such as protective silica film can be used. The sol-gel coating technique for the silica film has been extensively studied especially because of the cost effectiveness. It has been proved that silica can improve the oxidation and the acidic corrosion resistance of metal surface in a wide range of temperatures due to its high heat and chemical resistance. However, in the sol-gel coating process there used to engage a heat treatment at an elevated temperature like $500^{\circ}C{\sim}600^{\circ}C$ where cracks in the silica film would be formed because of the thermal expansion mismatch with the metal. The cracks and pores of the film would deteriorate the corrosion resistance. When the heat treatment temperature is reduced while keeping the adhesion and the density of the film, it could possibly give the enhanced corrosion resistance. In this respect, inorganic protective silica film was tried on the surface of stainless steel using a sol-gel chemical route where silica nanoparticles, tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES) were used. Silica nanoparticles with different sizes were mixed and then the film was deposited on the stainless steel substrate. It was intended by mixing the small and the large particles at the same time a sufficient consolidation of the film is possible because of the high surface activity of the small nanoparticles and a modest silica film is obtained with a low temperature heat treatment at as low as $200^{\circ}C$. The prepared film showed enhanced adhesion when compared with a silica film without nanoparticle addition. The films also showed improved protect ability against corrosion.

  • PDF

다공성 실리카 지지체 제조 및 Sol-Gel법에 의한 TiO2코팅 (Preparation of Porous Silica Support and TiO2 Coating by Sol-Gel Method)

  • 한요섭;박재구
    • 한국세라믹학회지
    • /
    • 제41권7호
    • /
    • pp.548-554
    • /
    • 2004
  • 슬러리 발포법을 이용하여 다공성 실리카 지지체를 제조하였으며, 지지체 표면에 졸-겔법을 이용하여 TiO$_2$을 코팅하였다. TiO$_2$ 코팅층에 대한 XRD, SEM 및 BET 측정 결과, 열처리 온도가 50$0^{\circ}C$에서 TiO$_2$의 anatase 결정상이 나타나기 시작하여, $700^{\circ}C$에서 그 피크가 최대가 되었다. 이 때 결정 성장한 TiO$_2$ 입자의 크기는 약 1$mu extrm{m}$ 정도로 판명되었다. 또한, 촉매지지체로 활용성을 검토하기 위해 TiO$_2$코팅 전후로 지지체의 굽힘 강도와 기체 투과율을 측정하였다. 강도의 경우, 코팅 전 2.4 MPa에서 이후 3.9∼4.3MPa로 증가하였으나 열처리 온도의 영향에 의한 변화는 나타나지 않았다. 한편, 투과율은 코팅 전 770${\times}$$10^{-13}$ $m^2$에서 코팅 후 363${\times}$$10^{-13}$ $m^2$로 감소하였고 열처리 온도의 증가와 함께 감소하는 것으로 나타났다.

Sol-gel 방법에 의한 $LaAlO_3$ 박막의 제조 (Preparation of $LaAlO_3$ thin Films by Sol-gel Method)

  • 김혜진;김병주;이희균;홍계원
    • Progress in Superconductivity
    • /
    • 제9권1호
    • /
    • pp.85-90
    • /
    • 2007
  • Lanthanum aluminate($LaAlO_3$) film has been prepared on single crystal and metal substrates by dip coating method. Lanthanum acetate and aluminum were prepared via ligand exchange starting from lanthanum nitrate hexahydrate and aluminum nitrate hexahydrate in acetate glacial acetic acid solution after being refluxed. Coating solution was obtained by diluting the gel with methanol and 2-methoxyethanol to adjust the total cation concentration to 0.67 M. Precursor coated film was prepared by dip-coating with a speed of 25 mm/min on various substrates such as $LaAlO_3$ (001), MgO(001), $SrTiO_3$(001) single crystal, LMO/MgO/Ni-alloy. Thin films have been obtained by heat treating the precursor film at various temperatures from $600^{\circ}C{\sim}900^{\circ}C$ and various heating rate from $0.83^{\circ}C/min{\sim}1.25^{\circ}C/min$ under $Ar/O_2$ mixture containing 1000ppm oxygen. The films have been characterized by scanning electronic microscopy (SEM) and X-ray diffraction (XRD). XRD analysis for the prepared film showed that $LaAlO_3$ thin films with a preferred orientation of (100) plane parallel to substrate surface were obtained at $800^{\circ}C(1.11\;^{\circ}C/min)$ on LMO/MgO/Ni-alloy substrate, but the intensity decreased with the increase of heat treatment temperature.

  • PDF

졸-겔 공정에 의해 Diol을 기반으로 제조된 PZT막 상전이에 대한 종자 영향 (Seeding Effects on Phase Transformation in Diol-Based Sol-Gel Derived PZT Film)

  • 안병헌;황진명
    • 한국재료학회지
    • /
    • 제9권12호
    • /
    • pp.1181-1187
    • /
    • 1999
  • diol을 기반으로 하는 Sol-Gel 방법으로 PZT (53/47) 1M sol 용액을 만들어 회전 코팅법으로 Pt/Ti/$SiO_2$/Si 기판위에 코팅하였고 한번 코팅으로 최대 0.9${\mu}m $의 PZT막을 얻었다. PZT는 비강유전성 pyrochlore상을 거쳐 강유전성 perovskite상으로 전이하며 따라서 PZT perovskite seed가 상전이에 미치는 영향을 규명하고자 하였다. 0.2${\mu}m $ 이하의 크기를 갖는 1wt% PZT분말을 propanol용액에 분산시켜 PZT sol 용액에 도입하여 seeded PZT 막을 제조하였다. Seeded PZT막을 열처리한 결과 perovskite상의 생성이 촉진되어 상전이 온도가 50$^{\circ}C$정도 낮아졌다.

  • PDF

Indium Tin Oxide (ITO) Coatings Fabricated using Nanoparticle Slurry and Sol

  • Cheong, Deock-Soo;Yun, Dong-Hun;Kim, Dong-Hwan;Han, Kyoung-R.
    • 한국세라믹학회지
    • /
    • 제48권6호
    • /
    • pp.516-519
    • /
    • 2011
  • Indium tin oxide (ITO) coatings were made using an ITO slurry and an ITO sol. This was achieved by dispersing nanosized ITO powder in a mixed solvent without any dispersant and developing an adhesive ITO sol from indium acetate and tin tetrachloride in a mixture of DMF and n-butanol. Coating was carried out in one step by spin coating an ITO slurry, which was then followed by an ITO sol over it. Here, the sol penetrates into the nano ITO particle layers to make them adhere to each other as well as to a glass substrate. This is then followed by sintering at 500$^{\circ}C$ for 1 h to produce a uniform film consisting of ITO particles of about 50 nm and 10 nm. ITO films were obtained with sheet resistances from 450 to 1500 ohm/${\Box}$ by varying spin speed and concentration. Transmittance is higher than 90% at 550 nm.