• Title/Summary/Keyword: Software for automation

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FPGA application for wireless monitoring in power plant

  • Kumar, Adesh;Bansal, Kamal;Kumar, Deepak;Devrari, Aakanksha;Kumar, Roushan;Mani, Prashant
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1167-1175
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    • 2021
  • The process of automation and monitoring in industrial control system involves the use of many types of sensors. A programmable logic controller plays an important role in the automation of the different processes in the power plant system. The major control units are boiler for temperature and pressure, turbine for speed of motor, generator for voltage, conveyer belt for fuel. The power plant units are controlled using microcontrollers and PLCs, but FPGA can be the feasible solution. The paper focused on the design and simulation of hardware chip to monitor boiler, turbine, generator and conveyer belt. The hardware chip of the plant is designed in Xilinx Vivado Simulator 17.4 software using VHDL programming. The methodology includes VHDL code design, simulation, verification and testing on Virtex-5 FPGA hardware. The system has four independent buzzers used to indicate the status of the boiler, generator, turbine motor and conveyer belt in on/off conditions respectively. The GSM is used to display corresponding message on the mobile to know the status of the device in on/off condition. The system is very much helpful for the industries working on plant automation with FPGA hardware integration.

Automation for Oyster Hinge Breaking System

  • So, J.D.;Wheaton, F.W.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.658-667
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    • 1996
  • A computer vision system was developed to automatically detect and locate the oyster hinge line, one step in shucking an oyster. The computer vision system consisted of a personal computer, a color frame grabber, a color CCD video camera with a zoom lens, two video monitor, a specially designed fixture to hold the oyster, a lighting system to illuminate the oyster and the system software. The software consisted of a combination of commercially available programs and custom designed programs developed using the Microsoft CTM . Test results showed that the image resolution was the most important variable influencing hinge detection efficiency. Whether or not the trimmed -off-flat-white surface area was dry or wet, the oyster size relative to the image size selected , and the image processing methods used all influenced the hinge locating efficiency. The best computer software and hardware combination used successfully located 97% of the oyster hinge lines tested. This efficienc was achieve using camera field of view of 1.9 by 1.5cm , a 180 by 170 pixel image window, and a dry trimmed -off oyster hinge end surface.

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Development of Edge Milling Automation System for PSPC Application (PSPC 적용을 위한 모서리 밀링 자동화 시스템 개발)

  • Ryu, Hyun-Su;Park, Il-Hwan;Ko, Dae-Eun;Kim, Ho-Kyeong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.122-130
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    • 2018
  • The International Maritime Organization has enacted mandatory performance standards for protective coatings (PSPC), and as a result, shipyards must perform 2R or 3-pass milling on the edges of color plates. However, manual milling could result in many problems in terms of work environment and productivity. Therefore, it is necessary to develop an edge milling automation system that can satisfy the regulations. In this study, a basic design for an edge milling automation system was developed for standard color plates, and the machining process was established by applying shape recognition and a machining path generation algorithm. In addition, operating software was developed, and suitable milling conditions were derived based on the results of a milling test. The results could be used to build an automation system that meets the PSPC requirements and improve productivity.

3D Vision Implementation for Robotic Handling System of Automotive Parts (자동차 부품의 로봇 처리 시스템을 위한 3D 비전 구현)

  • Nam, Ji Hun;Yang, Won Ock;Park, Su Hyeon;Kim, Nam Guk;Song, Chul Ki;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.60-69
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    • 2022
  • To keep pace with Industry 4.0, it is imperative for companies to redesign their working environments by adopting robotic automation systems. Automation lines are facilitating the latest cutting-edge technologies, such as 3D vision and industrial robots, to outdo competitors by reducing costs. Considering the nature of the manufacturing industry, a time-saving workflow and smooth linkwork between processes is vital. At Dellics, without any additional new installation in the automation lines, only a few improvements to the working process could raise productivity. Three requirements are the development of gripping technology by utilizing a 3D vision system for the recognition of the material shape and location, research on lighting projectors to target long distances and high illumination, and testing of algorithms/software to improve measurement accuracy and identify products. With some of the functional requisites mentioned above, improved robotic automation systems should provide an improved working environment to maximize overall production efficiency. In this article, the ways in which such a system can become the groundwork for establishing an unmanned working infrastructure are discussed.

Modular and versatile platform for the benchmarking of modern actuators for robots

  • Garcia, Elena;Gonzalez-de-Santos, Pablo
    • Smart Structures and Systems
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    • v.11 no.2
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    • pp.135-161
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    • 2013
  • This work presents a test platform for the assessment and benchmarking of modern actuators which have been specifically developed for the new field and service robotics applications. This versatile platform has been designed for the comparative analysis of actuators of dissimilar technology and operating conditions. It combines a modular design to adapt to linear and rotational actuators of different sizes, shapes and functions, as well as those with different load capacities, power and displacement. This test platform emulates the kinematics of robotic joints while an adaptive antagonist-load actuator allows reproducing the variable dynamic loads that actuators used in real robotics applications will be subjected to. A data acquisition system is used for monitoring and analyzing test actuator performance. The test platform combines hardware and software in the loop to allow actuator performance characterization. The use of the proposed test platform is demonstrated through the characterization and benchmarking of three controllable impedance actuators recently being incorporated into modern robotics.

자동화 공정내의 셀 콘트롤러 작동 소프트웨어의 개발

  • 이재명;도성의;박경진;강무진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.380-385
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    • 1993
  • The demand for automatic manufacturing systems is incerasing. Computer Integrated Manufacturing(CIM) technology is believed to be a solution for the problem to enhance productivities and flexibilities. Although researches on CIM have been conducted treendously, application of the technology is not widely accepted yet. The CIM research on the shop floor starts with the Flexible Manufacturing System(FMS). One of the crucial obstacles to the FMS is the lack of excellent strategies for efficient operations. The aim of this research is constructing an automation scheme in the low level of factories where various machinaries are involved. An operating strategy is established for an automation unit named as a cell which resides between the upper level computers and manufacturing shop floor. The cell is defined to fit into the total manufacturing system. The defined cell has more functions than conventional cells. A scheduling scheme is adopted for the shop floor operations. A set of software has been developed and tested through simulations and shop floor experiments.

A Study on Development of Torch Rotating Mechanism for Automation of Welding of Corrugated Membranes (주름판 용접 자동화를 위한 토치 회전기구의 개발에 관한 연구)

  • Bae, Kang Yul
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.3
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    • pp.243-251
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    • 2015
  • In order to develop an automatic system for welding thin steel plates with curvature such as the corrugated membranes of an LNG storage tank, a rotating mechanism should be firstly designed for the torch to easily follow the weld seam with a constant distance and angle. In this study, a torch rotating mechanism consisting of three circular links, two square-type links and a torch link was proposed for automation of the welding process. A weld-seam tracking system with two axis slides and the proposed rotating mechanism was successfully simulated with a dynamic simulation software. A prototype tracking system was manufactured and a tracking test with the system was then carried out. The test results with tracking system showed that the rotating mechanism could be implemented and it was feasible to be used in automatic tracking of weld seam with curvature.

Personal computer-based fatigue testing automation and improvements in fatigue behavior monitoring (퍼스널 컴퓨터에 의한 疲勞試驗自動化 및 疲勞擧動 測定의 精密化)

  • 박준래;송지호;엄윤용;김정엽;강기주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.1
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    • pp.123-130
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    • 1988
  • Two kinds of 16bit-personal computer-based fatigue testing automation and monitoring system were constructed; one is Single-System utilizing a personal computer, the other si Dual-System consisting of two personal computers. The system developed in this study permits to perform multi-step programmed loading and pseudo-random loading fatigue tests, three parameters such as load, total displacement and subtracted displacement can be measured simultaneously. For improvements in measurements of fatigue behavior, two kinds of signal noise reduction software was developed. In addition, a software was also designed to automatically measure the crack opening point and crack length using the unloading elastic compliance technique.

A Study of the Autonomous Driving Path Planning for Concrete Pavement Cutting Operation (콘크리트 도로 표면절삭 작업을 위한 자율주행 진로계획 수립방안)

  • Moon, Sung-Woo;Seo, Jong-Won;Yang, Byong-Soo;Lee, Won-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2007.11a
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    • pp.929-933
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    • 2007
  • Concrete Pavement Cutting Operation have Labor-intensive features. And Cutting Operation quality and productivity is influenced by operator's experience. Moreover Workers have risk of safety concerns. Therefore we need Concrete Pavement Cutting Operation automation system and system support software development on the economics. First of all we have to develop driving Path Planning for Concrete Pavement Cutting automation system. If result of Path Planning connect with automation system, Weak points is a complement to the existing Path Planning and we can obtain effective automation system. Consequently this paper suggest method of Autonomous Driving Path Planning for Concrete Pavement Cutting Operation And the Path Planning system application.

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CAD/CAM on factory automation (II) (F.A에 있어서의 CAD/CAM (II))

  • Lee, Bong-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.1
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    • pp.21-26
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    • 1987
  • CAD/CAM Software는 operating system(OS), 도형표시 회화처리, 형상정의, 형상조작, DBMS, 응용등으로 되어 있다. 그림 9에 이들 관계를 표시하고 있다. (1) operating system(OS) OS는 특히 CAD/CAM 특유의 것은 없고, 컴퓨터를 보다 효율있게 이용하기 위한 기본적인 software이다. OS 기능으로는 이하와 같은 것이 있다. .task 관리: CAD/CAM시스템은 일반적으로 복수의 단말에서 부터 다른 응용을 동시에 처리, 또는 back ground 로서 ploter를 움직인다. 이와같은 동질처리 (multitash)의 관리를 행한다. . Data 관리: 외부의 기억장치와의 data 수수를 행하기 위한 기본 software. .통신제어: 타의 컴퓨터와 통신회선으로 연결되어 있을 때, 이들의 data 수수를 행한다. 특히, LAN의 1 node로서 CAD/CAM 시스템이 연결되는 일이 많다. 이 경우, 다른 단말과의 communication 기능이 중요하다. .기타: FORTRAN등의 언어 processor, program 또는 data 관리와 같은 utilities가 포함되어 있다.

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