• Title/Summary/Keyword: Soft magnetic

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Manufacturing Technology for Tape Casting and Soft Magnetic Powder Using by Recycling Scrap of Fe-Si Electrical Sheet (Fe-Si 전기강판 폐스크랩을 이용한 연자성 분말 및 테이프 제조기술)

  • Hong, Won Sik;Kim, Sang Hyun;Park, Ji-Yeon;Oh, Chulmin;Lee, Woo Sung;Kim, Seung Gyeom;Han, Sang Jo;Shim, Geum Taek;Kim, Hwi-Jun
    • Journal of the Microelectronics and Packaging Society
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    • v.23 no.2
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    • pp.11-18
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    • 2016
  • This study focused on examining the possibility for recycling of Fe-Si electric sheet. We manufactured Fe-6.5Si mother alloy using by Fe-Si electric sheet scrap for transformer core materials. And then, soft magnetic alloy powder which diameter and shape were $45{\sim}150{\mu}m$ and sphere type was prepared by gas atomization process. As we compared to commercial Fe-6.5Si powder, its diameter distribution and microstructure of recycled powder was a similar. To investigate the possibility of reusing the soft magnetic composite sheet for electronics, recycled powder was treated to have a high aspect ratio (AR), and we finally obtained the 65~66 AR and $2.3{\mu}m$ thickness powder. To release the residual stress of powder, heat treatment was conducted under $300{\sim}400^{\circ}C$, $N_2$ gas. And then, soft magnetic sheet was made by tape casting process using by those powders. After the density and permeability of tape was measured, and we confirmed that the recycled Fe-Si electric sheet scrap was possible to reuse the soft magnetic materials of electronics.

Soft Magnetic Property of Ternary Fe-9.8Si-6.0Al Alloy Using by Recycling Fe-Si Electrical Steel Sheet Scrap (Fe-Si 전기강판 폐스크랩을 이용한 3원계 Fe-9.8Si-6.0Al 합금의 연자성 특성)

  • Hong, Won Sik;Yang, Hyoung Woo;Park, Ji-Yeon;Oh, Chulmin;Lee, Woo Sung;Kim, Seung Gyeom;Han, Sang Jo;Shim, Geum Taek;Kim, Hwi-Jun
    • Journal of the Microelectronics and Packaging Society
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    • v.24 no.1
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    • pp.1-8
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    • 2017
  • Fe-9.8Si-6.0Al mother alloy was manufactured using by Fe-3.5Si recycled scrap and Si powder. And then, soft magnetic alloy powder of $D_{50}$ size and sphere type were prepared by gas atomization process. To obtain the soft magnetic powder of a high aspect ratio, in the first, we conducted the ball milling process for 8 hours. And heat treatment was performed under $650^{\circ}C$, 2 hours and $N_2$ atmosphere condition for reducing the residual stress of the powder. Based on these process, we made around $50{\mu}m$ diameter Fe-9.8Si-6.0Al powder, which morphology and shape was a similar to the commercial Fe-Si-Al powder. Finally, the soft magnetic sheets were prepared by tape casting process using by those powders. The permeability of the tape casting sheet was measured, and we confirmed the possibility of reusing to the soft magnetic materials of Fe-Si electric sheet scrap.

Analysis of Radiation Shielding Effect of Soft Magnetic Material applied to Military Facility (경량 연자성 소재의 군 시설물 적용 시 방사선 차폐효과 분석)

  • Lee, Sangkyu;Lee, Sangmin;Choi, Gyoungjun;Lee, Byounghwak
    • Journal of the Korean Society of Radiology
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    • v.15 no.2
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    • pp.191-199
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    • 2021
  • The purpose of this research is to analyze the radiation shielding effect of soft magnetic material to confirm the applicability to the military facilities. The soft magnetic material is known to be effective in shielding EMP. If this material is also effective in radiation shielding, it is expected that it has a lot of applicability in military protection. In particular, this material contains boron, so it will be effective in shielding neutrons. In this research, experiments were conducted using Cs-137 and Co-60 sources to check the gamma ray shielding effect. In addition, the Monte Carlo N-Particle(MCNP) modeling was applied to evaluate the gamma ray and neutron shielding effect of a military command tent. As a result, as the soft magnetic thickness increased, the shielding performance improved according the linear attenuation law of gamma ray and neutron. Therefore, this research verified that the application of soft magnetic material for military purposes in radiation shielding would be effective.

A study for the output power improvement DC servo driver to make remodeling back iron (Soft Magnetic Back Iron의 개선을 통한 servo driver 출력 향상을 위한 연구)

  • 최도순
    • Proceedings of the Korea Society for Industrial Systems Conference
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    • 1999.12a
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    • pp.693-700
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    • 1999
  • The Servo motor is consistent with the magnet rotor, winding, magnetic back iron and the sensor. Especially the soft magnetic back iron in the servo motor, which consists of the magnet rotor and winding, and between these two components lies the magnetic circle. Its important to monitor the output power of to make conclusive decision for designs. In these days main household electrical appliances, business machinery and tools are made by process of miniaturization. Because of this miniaturization in hardware, miniaturization of the servo motor is essential But the decrease inside affects the power output. For improve of these has been several attempt at improving the power output of these smaller servo motors. There has been experiment in the servo motor composition, composing of the improvement of the soft magnetic back iron through comparison of the out put power plans are being made.

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A Study for measuring the Intial Permeability of Soft-Ferrite Powder by Using Differential Transformer Coil (차동트랜스 코일을 이용한 Soft-Ferrite 분말의 초투자율측정에 관한 연구)

  • Jun, Hong-Bae;Heo, Jin;Kim, Chul-Han;SaGong, Geon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.04b
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    • pp.68-71
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    • 2000
  • In this study, A set-up for measuring a initial permeability of soft-ferrite powder was developed with a differential transformer coil. To measure a initial permeability of magnetic powder is cumbersome since there are not any measuring equipment and method. A magnetic powder is currently used for a magnetic fluid and microwave absorber materials, and the initial permeability of the magnetic powders is very important to be evaluated a powder for some applications.

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Ultra-Soft Magnetic Properties in Nanocrystalline $Fe_81B_11Nb_7Cu_1$Alloy

  • Lee, Heebok;Lee, Kyeong-Jae;Kim, Yong-Kook;Yoon, Sung-Ho;Kim, Taik-Kee;Yu, Seong-Cho
    • Journal of Magnetics
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    • v.5 no.3
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    • pp.102-105
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    • 2000
  • The extremely soft magnetic behaviors in the nanocrystalline $Fe_81B_11Nb_7Cu_1$ alloy annealed at 450 $\circ C$ and 550 $\circ C$ for 1 hour in a vacuum were investigated by means of the magnetoimpedance (MI) effect and the incremental permeability. Because the MI effect can be obtained only in ultra-soft magnetic materials, the improvement of magnetic softness by proper thermal treatment was carefully monitored by the MI effect for all annealed samples. The changes of the incremental permeability as a function of an external field were also measured to verify the magnetic softness along with the MI measurement.

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Ultra-Soft Magnetic Properties in Nanocrystalline $Fe_{81}B_{11}Nb_7Cu_1$ Alloy

  • Lee, Heebok;Lee, Kyeong-Jae;Kim, Yong-Kook;Yoon, Sung-Ho;Kim, Taik-Kee;Yu, Seong-Cho
    • Proceedings of the Korean Magnestics Society Conference
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    • 2000.09a
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    • pp.466-472
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    • 2000
  • The extremely soft magnetic behaviors in the nanocrystalline Fe$_{81}$B$_{11}$Nb$_{7}$Cu$_{1}$ alloy annealed at 450 $^{\circ}C$ and 550 $^{\circ}C$ for 1 hour respectively in a vacuum were obtained, and examined by means of the magnetoimpedance(MI) effect and the incremental permeability. Because the MI effect can be obtained only in ultra-soft magnetic materials, the improvement of magnetic softness by proper thermal treatment was carefully monitored by the MI effect for all annealed samples. The changes of the incremental permeability as a function of an external field were also measured to verify the magnetic softness along with the MI measurement.ent.

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Investigation on Fe-Hf-B-Nb-P-C Soft Magnetic Powders Prepared by High-Pressure Gas Atomization (고압 가스 분무법을 이용한 Fe-Hf-B-Nb-P-C 연자성 분말 제조 및 특성 평가)

  • Jeong, Jae Won;Yang, Dong-Yeol;Kim, Ki Bong;Lee, Junhong;Kim, Young Ja;Lim, Tae-Soo;Yang, Sangsun;Lee, Min Ha;Kim, Hwi Jun;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.23 no.5
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    • pp.391-396
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    • 2016
  • In this study, ultra-fine soft-magnetic micro-powders are prepared by high-pressure gas atomization of an Fe-based alloy, Fe-Hf-B-Nb-P-C. Spherical powders are successfully obtained by disintegration of the alloy melts under high-pressure He or $N_2$ gas. The mean particle diameter of the obtained powders is $25.7{\mu}m$ and $42.1{\mu}m$ for He and $N_2$ gas, respectively. Their crystallographic structure is confirmed to be amorphous throughout the interior when the particle diameter is less than $45{\mu}m$. The prepared powders show excellent soft magnetic properties with a saturation magnetization of 164.5 emu/g and a coercivity of 9.0 Oe. Finally, a toroidal core is fabricated for measuring the magnetic permeability, and a ${\mu}_r$ of up to 78.5 is obtained. It is strongly believed that soft magnetic powders prepared by gas atomization will be beneficial in the fabrication of high-performance devices, including inductors and motors.

Electric current control of creation and annihilation of sub-100 nm magnetic bubbles examined by full-field transmission soft X-ray microscopy

  • Je, Soong-Geun;Jung, Min-Seung;Im, Mi-Young;Hong, Jung-Il
    • Current Applied Physics
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    • v.18 no.11
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    • pp.1201-1204
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    • 2018
  • The effect of electric current pulses on a sub-100 nm magnetic bubble state in a symmetric Pt/Co multilayer was directly observed using a full-field transmission soft X-ray microscope (MTXM). Field-induced evolution of the magnetic stripe domains into isolated bubbles with their sizes down to 100 nm was imaged under varying external magnetic fields. Electric current pulses were then applied to the created magnetic bubbles, and it was observed that the bubbles could be either created or annihilated by the current pulse depending on the strength of applied magnetic field. The results suggest that the Joule heating plays a critical role in the formation and/or elimination of the bubbles and skyrmions. Finally, the schematic phase diagram for the creation and annihilation of bubbles is presented, suggesting an optimized scheme with the combination of magnetic field and electric current necessary to utilize skyrmions in the practical devices.

Fabrication and Structural Observation of a Soft Magnetic Composite Powders by Mechanical Alloying (기계적합금화법에 의한 연자성 복합분말의 제조 및 구조관찰)

  • Lee, Chung-Hyo
    • Korean Journal of Materials Research
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    • v.29 no.4
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    • pp.252-257
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    • 2019
  • Fabrication of soft magnetic composite powders for the $Fe_2O_3-Ca$ system by mechanical alloying(MA) has been investigated at room temperature. It is found that soft magnetic composite powders in which CaO is dispersed in ${\alpha}-Fe$ matrix are obtained by MA of $Fe_2O_3$ with Ca for 5 hours. Changes in magnetization and coercivity also reflect the details of the solidstate reduction process of hematite by pure metal of Ca during MA. The saturation magnetization of MA powders increases with increasing MA time and reaches a maximum value of 65 emu/g after 7 hours of MA. The average grain size of ${\alpha}-Fe$ in MA powders, estimated by diffraction line-width, gradually decreases with increasing MA time and reaches 52 nm after 5 hours of MA. It can also be seen that the coercivity of the 5-hour MA sample is fairly high at 190 Oe, suggesting that the grain refinement of already-produced ${\alpha}-Fe$ tends to clearly occur during MA.